Exaton 15W

Exaton

Exaton 15W

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Exaton 15W is a basic welding flux for submerged arc welding giving good slag removal and a fine bead appearance. Its relatively high basicity makes it suitable for joining of austenitic and duplex stainless steel when high impact strength is desired. Due to its low niobium content burn-off it can be used advantageously with stabilized wire electrodes.

Exaton 15W is a high performance welding flux in many joining applications in the chemical, petrochemical and oil & gas industry. It is particularly suited for Exaton range of duplex wire electrodes (e.g. 22.8.3.L/25.10.4.L) due to the highly neutral behavior, which ensures an optimal balanced microstructure.

Taking the benefit of its features (not limited to nice bead appearance and self slag release only), it can also be used in combination with NiCrMo-3 wire for several other applications (i.e. both joining and weld overlay).

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Classifications

Grade S A AF 2
Name EN ISO 14174

Consumable Characteristics

Basicity Index nom: 1.9
Density nom: 1.0 Kg/l
Slag Type Fluoride basic CaF2-Al2O3-SiO2
Welding Current 1200 A (Using 60x0.5 mm strip)

Flux Consumption

Volts kg Flux / kg Wire DC+
26 V 0.5 kg
30 V 0.6 kg
34 V 0.8 kg
38 V 1.0 kg
Amps Dimensions Travel speed
580 A 4.0 mm 33 m/h

Classifications

Wire AWS/EN
25.10.4.L SAW A5.9:ER2594/ 14343:25 9 4 N L
Exaton 19.9.Nb A5.9:ER347/ 14343-A:S 19 9 Nb
Exaton Ni56 A5.14:ERNiCrMo-4/ 18274:S Ni 6276 (NiCr15Mo16Fe6W4)
Exaton 25.10.4.L A5.9:ER2594/ 14343-A:S 25 9 4 N L
Exaton Ni60 SAW A5.14:ERNiCrMo-3/ 18274:S Ni 6625 (NiCr22Mo9Nb)
Exaton 19.12.3.L A5.9:ER316L/ 14343-A:S 19 12 3 L
Exaton 19.9.L A5.9:ER308L/ 14343-A:S 19 9 L
Exaton 20.25.5.LCu A5.9:ER385/ 14343-A:S 20 25 5 Cu L
Exaton 22.12.HT 14343-A:S Z 21 10 N
Exaton 22.15.3.L A5.9:ER(309LMo)/ 14343-A:S 23 12 2 L
Exaton 22.8.3.L A5.9:ER2209/ 14343-A:S 22 9 3 N L
Exaton 24.13.LHF A5.9:ER309L/ 14343-A:S 23 12 L
Exaton 24.13.LNb A5.9:ER”309LNb”/ 14343-A:S 23 12 Nb
Exaton 24.13.L A5.9:ER309L/ 14343-A:S 23 12 L
Exaton 27.31.4.LCu A5.9:ER383/ 14343-A:S 27 31 4 Cu L
Exaton 19.9.Nb HF A5.9:ER347/ 14343-A:S 19 9 Nb
Exaton 22.12.HT 14343-A:S 21 10 N
25.22.2.LMn SAW A5.9:ER"310LMo"/ 14343-A:S 25 22 2 N L

Approvals

Combined with Wire BV DNV DNV-GL VdTÜV
25.10.4.L SAW - * - *
Exaton 19.12.3.L - - - *
Exaton 19.9.L - - - *
Exaton 22.8.3.L * - * *
Exaton 25.10.4.L - - * *
*Selected production units only. Please contact ESAB for more information. Visit esab.com to download specific flux/wire combination fact sheets for more details.

Typical Mechanical Properties

Combined with Wire Condition Yield Strength Tensile Strength Charpy V-Notch Elongation
25.10.4.L SAW As Welded DC+ 690 MPa 880 MPa 90 J
60 J
25 %
25.22.2.LMn SAW As Welded DC+ 335 MPa
(49 ksi)
575 MPa
(83 ksi)
120 J @ 20°C,
(89 ft-lb @ 68 °F)
42 %
Exaton 19.9.Nb HF As Welded DC+ 440 MPa
(64 ksi)
610 MPa
(88 ksi)
75 J @ 20°C,
(56 ft-lb @ 68 °F)
32 %
Exaton 25.10.4.L As Welded DC+ 690 MPa
(100 ksi)
880 MPa
(128 ksi)
90 J @ 20°C,
(67 ft-lb @ 68 °F)
60 J @ -40°C,
(44 ft-lb @ -40 °F)
25 %
Exaton Ni56 As Welded HI 1.6-1.8 kJ/mm DC+ 450 MPa
(65 ksi)
700 MPa
(102 ksi)
100 J @ -60°C,
(74 ft-lb @ -76 °F)
80 J @ -196°C,
(59 ft-lb @ -320.8 °F)
45 %

Typical Weld Metal Analysis %

Typical Weld Metal Analysis %
C Co Cr Cu FN WRC FN WRC-92 FN deLong Fe Mn Mo N Nb Nb+Ta Ni P S Si V W
25.22.2.LMn SAW Current: DC+, 420A, 27V
0.02 % - 24.5 % 0.1 % - - - - 4.0 % 2.1 % 0.12 % - - 22.0 % - - 0.1 % - -
Exaton 19.12.3.L
0.01 % - 18.1 % - - - - - 1.5 % 2.6 % - % - - 12.3 % - % - % 0.5 % - -
Exaton 19.9.L
0.02 % 0.1 % 19.5 % 0.1 % - 6 % - - 1.2 % 0.15 % 0.05 % - - 10 % 0.025 % 0.012 % 0.6 % - -
Exaton 19.9.Nb HF
0.04 % - 19.4 % 0.11 % 12 % - 13 % - 1.4 % 0.12 % 0.04 % 0.7 % 0.7 % 9.3 % 0.02 % 0.01 % 0.66 % - -
Exaton 19.9.Nb
0.03 % 0.1 % 18.7 % 0.10 % 5 % - 6 % - 0.9 % 0.03 % 0.05 % 0.5 % 0.6 % 9.5 % 0.018 % 0.013 % 0.5 % - -
Exaton 20.25.5.LCu
0.01 % - 19.6 % - % - - - - 1.4 % 4.5 % - - - 25 % - % - % 0.5 % - -
Exaton 22.8.3.L
0.01 % - 22.6 % - - - - - 1.2 % 3.1 % 0.15 % - - 8.6 % - % - % 0.7 % - -
Exaton 24.13.LNb
<=0.020 % - 23.5 % - - - - - 1.2 % - - 0.7 % - 12 % <=0.025 % <=0.015 % 0.7 % - -
Exaton 25.10.4.L
<=0.020 % - 24.5 % - - - - - 0.3 % 4 % 0.21 % - - 9.6 % <=0.020 % <=0.015 % 0.6 % - -
Exaton Ni56 DC+
0.01 % 0.1 % 15.1 % - - - - 6.8 % 0.4 % 15.6 % - - - Bal % - - 0.20 % 0.1 % 3.6 %
Exaton Ni60 SAW Current: DC+, 400A, 28V, travel speed: 25 m/h.
0.02 % - 22 % 0.1 % - - - 5 % 0.2 % 9 % - - 3 % - 0.015 % 0.005 % 0.4 % - -
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Part Numbers : Exaton 15W
Exaton 15W 20kg bucket S128S02000 FIND A DISTRIBUTOR
Exaton 15W 25kg bucket S128400000 FIND A DISTRIBUTOR
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