Coreshield 40

ESAB

Coreshield 40

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Coreshield 40 is a self-shielded flux cored wire primarily designed for multiple pass, horizontal and flat position welding of low and medium carbon steels when toughness is not a requirement. The larger sizes achieve very high deposit rates for very low joining costs. The low penetration, convex fillet bead shape and ability for the slag to desulfurize the deposit make it an ideal choice when crack resistance is a primary consideration. The flat position deposits are smooth and uniform with good wetting into the side walls. The core ingredients are carefully balanced to stabilize the droplet transfer, enhance the ability to handle mill scale and easily detach the slag for quick cleaning. Coreshield 40 is designed to operate on DCEP (electrode positive) with longer electrical stickout. The longer extension increases the deposit potential by preheating the wire.

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Industries

  • Civil Construction
  • Industrial and General Fabrication
  • Railcars

Welding Process

  • FCAW (Flux Core)

Typical Weld Metal Analysis %

Typical Weld Metal Analysis %
Al C Mn P S Si
1.30 % 0.20 % 0.30 % 0.012 % 0.007 % 0.30 %

Classifications

AWS A5.20 : E70T-4
ASME SFA 5.36 :
ASME SFA 5.20 :
AWS A5.36 : E70T4-Z-CS3

Typical Tensile Properties

ConditionElongationTensile Strength Yield Strength
As Welded29 %595 MPa (86 ksi)430 MPa (62 ksi)

Deposition Data

Current Deposition Rate Diameter Efficiency (%) Electrical Stickout Voltage Wire Feed Speed
220 A 2.7 kg/h(6 lb/h) 2.0 mm(5/64 in.) 77 % 44.5 mm 27 V 305 cm/min(120 in./min)
300 A 4.26 kg/h(9.4 lb/h) 2.0 mm(5/64 in.) 85 % 44.5 mm 28 V 452 cm/min(178 in./min)
400 A 5.26 kg/h(11.6 lb/h) 2.0 mm(5/64 in.) 84 % 44.5 mm 29 V 584 cm/min(230 in./min)
350 A 6.26 kg/h(13.8 lb/h) 2.4 mm(3/32 in.) 82 % 63.5 mm 28 V 498 cm/min(196 in./min)
375 A 6.85 kg/h(15.1 lb/h) 2.4 mm(3/32 in.) 84 % 63.5 mm 29 V 539 cm/min(212 in./min)
400 A 7.3 kg/h(116.1 lb/h) 2.4 mm(3/32 in.) 84 % 63.5 mm 30 V 582 cm/min(229 in./min)
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Part Numbers and Accessories

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Part Numbers : Coreshield 40
CS 40 3/32X50#CL 242201002 FIND A DISTRIBUTOR
CS 40 3/32X500#POP 242201093 FIND A DISTRIBUTOR
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