Dual Shield 7100 Ultra

ESAB

Dual Shield 7100 Ultra

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Like many other Dual Shield products, Dual Shield 7100 Ultra operates in a wider parameter range and generates less welding fumes than many similar welding wires. The low spatter levels and easy slag removal minimizes post weld cleanup. Dual Shield 7100 Ultra can be used with either 100% CO2 or 75% Ar/25% CO2. This versatility in gas selection provides the fabricator greater flexibility in choosing both wire and gas. Applications include railcar and earth moving equipment, as well as general structural steel fabrication.

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Typical Charpy V-Notch Properties

Impact Value Testing Temperature
as welded 100% co2
34 J (25 ft-lb) -29 degC (-20 degF)
58 J (43 ft-lb) -18 degC (0 degF)
as welded 75% ar - 25% co2
57 J (42 ft-lb) -18 degC (0 degF)
47 J (35 ft-lb) -29 degC (-20 degF)

Typical Tensile Properties

Condition As Welded As Welded
Shielding Gas 100% CO2 75% Ar - 25% CO2
Tensile Strength 585 MPa (85 ksi) 605 MPa (88 ksi)
Yield Strength 515 MPa (75 ksi) 540 MPa (78 ksi)
Elongation 26 % 26 %

Recommended Welding Parameters

Current TTW Dist. Voltage Wire Diameter Wire Feed Speed
100% CO2
135-205 A 9.5-12.7 mm (3/8-1/2 in.) 23-26 V 1.2 mm (.045 in.) 381-660 cm/min (150-260 in./min)
205-230 A 12.7-19 mm (1/2-3/4 in.) 25-27 V 1.2 mm (.045 in.) 660-965 cm/min (260-380 in./min)
230-265 A 19-25.4 mm (3/4-1 in.) 26-30 V 1.2 mm (.045 in.) 965-1321 cm/min (380-520 in./min)
125-235 A 12.7-16 mm (1/2-5/8 in.) 23-26 V 1.4 mm (.052 in.) 279-584 cm/min (110-230 in./min)
235-290 A 16-19 mm (5/8-3/4 in.) 25-29 V 1.4 mm (.052 in.) 584-864 cm/min (230-340 in./min)
290-350 A 19-25.4 mm (3/4-1 in.) 29-31 V 1.4 mm (.052 in.) 864-1194 cm/min (340-470 in./min)
165-270 A 16-19 mm (5/8-3/4 in.) 25-28 V 1.6 mm (1/16 in.) 279-508 cm/min (110-200 in./min)
270-345 A 19-25.4 mm (3/4-1 in.) 27-30 V 1.6 mm (1/16 in.) 508-762 cm/min (200-300 in./min)
345-415 A 25.4-31.75 mm (1-1.25 in.) 28-32 V 1.6 mm (1/16 in.) 762-1067 cm/min (300-420 in./min)
110-135 A 9.5-12.7 mm (3/8-1/2 in.) 23-25 V 0.9 mm (.035 in.) 559-838 cm/min (220-330 in./min)
135-160 A 12.7-16 mm (1/2-5/8 in.) 24-28 V 0.9 mm (.035 in.) 838-1118 cm/min (330-440 in./min)
160-185 A 16-19 mm (5/8-3/4 in.) 26-30 V 0.9 mm (.035 in.) 1118-1397 cm/min (440-550 in./min)
75% Ar - 25% CO2
115-145 A 9.5-12.7 mm (3/8-1/2 in.) 23-25 V 0.9 mm (.035 in.) 1118-1397 cm/min (440-550 in./min)
145-165 A 12.7-16 mm (1/2-5/8 in.) 24-27 V 0.9 mm (.035 in.) 1118-1397 cm/min (440-550 in./min)
165-190 A 16-19 mm (5/8-3/4 in.) 25-30 V 0.9 mm (.035 in.) 1118-1397 cm/min (440-550 in./min)
130-200 A 9.5-12.7 mm (3/8-1/2 in.) 22-26 V 1.2 mm (.045 in.) 381-660 cm/min (150-260 in./min)
200-225 A 12.7-19 mm (1/2-3/4 in.) 24-27 V 1.2 mm (.045 in.) 660-965 cm/min (260-380 in./min)
225-265 A 19-25.4 mm (3/4-1 in.) 27-29 V 1.2 mm (.045 in.) 965-1321 cm/min (380-520 in./min)
135-250 A 12.7-16 mm (1/2-5/8 in.) 22-26 V 1.4 mm (.052 in.) 279-584 cm/min (110-230 in./min)
250-295 A 16-19 mm (5/8-3/4 in.) 25-29 V 1.4 mm (.052 in.) 584-864 cm/min (230-340 in./min)
295-355 A 19-25.4 mm (3/4-1 in.) 27-31 V 1.4 mm (.052 in.) 864-1194 cm/min (340-470 in./min)
185-285 A 16-19 mm (5/8-3/4 in.) 24-28 V 1.6 mm (1/16 in.) 279-508 cm/min (110-200 in./min)
285-340 A 19-25.4 mm (3/4-1 in.) 27-30 V 1.6 mm (1/16 in.) 508-762 cm/min (200-300 in./min)
340-400 A 25.4-31.75 mm (1-1.25 in.) 28-32 V 1.6 mm (1/16 in.) 762-1067 cm/min (300-420 in./min)

Deposition Data

Current Deposition Rate Diameter Deposition Efficiency (%) Voltage Wire Feed Speed
100% CO2
192 A 2.5 kg/h (5.5 lb/h) 1.2 mm (.045 in.) 79 % 25.5 V 762 cm/min (300 in./min)
230 A 3.3 kg/h (7.4 lb/h) 1.2 mm (.045 in.) 82 % 27 V 1016 cm/min (400 in./min)
275 A 4.4 kg/h (9.6 lb/h) 1.2 mm (.045 in.) 83 % 28.5 V 1270 cm/min (500 in./min)
150 A 1.6 kg/h (3.6 lb/h) 1.4 mm (.052 in.) 76 % 23.5 V 381 cm/min (150 in./min)
190 A 2.2 kg/h (4.9 lb/h) 1.4 mm (.052 in.) 78 % 24 V 508 cm/min (200 in./min)
250 A 3.5 kg/h (7.7 lb/h) 1.4 mm (.052 in.) 82 % 25.5 V 762 cm/min (300 in./min)
300 A 4.7 kg/h (10.3 lb/h) 1.4 mm (.052 in.) 83 % 27 V 1016 cm/min (400 in./min)
105 A 1.3 kg/h (2.8 lb/h) 0.9 mm (.035 in.) 86 % 24 V 635 cm/min (250 in./min)
140 A 2.1 kg/h (4.6 lb/h) 0.9 mm (.035 in.) 87 % 25 V 1016 cm/min (400 in./min)
165 A 2.5 kg/h (5.5 lb/h) 0.9 mm (.035 in.) 88 % 25.5 V 1206.5 cm/min (475 in./min)
185 A 2.9 kg/h (6.3 lb/h) 0.9 mm (.035 in.) 88 % 27 V 1397 cm/min (550 in./min)
195 A 2.5 kg/h (5.5 lb/h) 1.6 mm (1/16 in.) 85 % 24 V 381 cm/min (150 in./min)
290 A 4.2 kg/h (9.2 lb/h) 1.6 mm (1/16 in.) 87 % 25.5 V 635 cm/min (250 in./min)
325 A 4.9 kg/h (10.9 lb/h) 1.6 mm (1/16 in.) 86 % 26.5 V 762 cm/min (300 in./min)
352 A 6.0 kg/h (13.1 lb/h) 1.6 mm (1/16 in.) 88 % 27 V 889 cm/min (350 in./min)
382 A 6.7 kg/h (14.7 lb/h) 1.6 mm (1/16 in.) 87 % 28.5 V 1016 cm/min (400 in./min)

Classifications

Classifications AWS A5.36 : E71T1-C1A2-CS1-DH8
AWS A5.20 : E71T-9C-DH8
AWS A5.36 : E71T1-M21-CS1-DH8
AWS A5.20 : E71T-1C-DH8
ASME SFA 5.36 :
ASME SFA 5.20 :
AWS A5.20 : E71T-1M-DH8
AWS A5.20 : E71T-9M-DH8

Approvals

Approvals ABS
BV
CWB CSA W48; E491T-9-H8, E491T-9M-H8
DNV-GL
LR
Approvals are based on factory location. Please contact ESAB for more information.

Consumable Characteristics

Alloy Type C Mn
Welding Current DC+

Typical Weld Metal Analysis %

Typical Weld Metal Analysis %
C Mn P S Si
100% CO2
0.02 % 1.3 % 0.010 % 0.013 % 0.5 %
75% Ar - 25% CO2
0.03 % 1.6 % 0.010 % 0.012 % 0.6 %
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Part Numbers and Accessories

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Part Numbers : Dual Shield 7100 Ultra
DS 7100 ULT 045X10#PSP 248000036
DS 7100 ULT 045X15#PSP 248005035
DS 7100 ULT 045X33#AWS 248000044
DS 7100 ULT 045X33#PSP 248000747 FIND A DISTRIBUTOR
DS 7100 ULT 045X60#CL 248000119 FIND A DISTRIBUTOR
DS 7100 ULT 045X600#OMP 248000267 FIND A DISTRIBUTOR
DS 7100 ULT 1/16X10#PSP 248000085 FIND A DISTRIBUTOR
DS 7100 ULT 1/16X33#AWS 248000028 FIND A DISTRIBUTOR
DS 7100 ULT 1/16X60#CL 248000101 FIND A DISTRIBUTOR
DS 7100 ULT 1/16X600#OMP 248000291 FIND A DISTRIBUTOR
Dual Shield 7100 Ultra 1.2 5kg 35RU12560V FIND A DISTRIBUTOR
Dual Shield 7100Ultra 1.2 15kg 35RU12249V FIND A DISTRIBUTOR
Dual Shield 7100Ultra 1.2 200k 35RU128920 FIND A DISTRIBUTOR
Dual Shield 7100Ultra 1.6 15kg 35RU16249V FIND A DISTRIBUTOR
Dual Shield 7100Ultra 1.6 300k 35RU168930 FIND A DISTRIBUTOR
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