Dual Shield 70 ULTRA PLUS

ESAB

Dual Shield 70 ULTRA PLUS

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Dual Shield 70 Ultra Plus is an all-position wire that is uniquely designed to provide high deposition, outstanding all position performance and a fume emission rate approaching that of solid wires. It is optimized for use with 90% Ar/10% CO2 shielding but works well with mixes ranging from 75% Ar/25% CO2 to 95% Ar/5% CO2. Among the outstanding features of Dual Shield 70 Ultra Plus are a very wide operating window, very high out of position deposition rates (vertical up and overhead at over 12 lb/hr), and welds that are virtually spatter free. Dual Shield 70 Ultra Plus may be used in a variety of applications including railcar, automotive, heavy equipment, and general structural steel fabrication. It is especially recommended in applications where reduction of welding fume is a priority.

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Industries

  • Automotive
  • Bridge Construction
  • Civil Construction
  • Industrial and General Fabrication
  • Mobile Equipment
  • Process
  • Railcars
  • Ship/Barge Building
  • Steel Industry

Welding Process

  • FCAW (Flux Core)

Typical Charpy V-Notch Properties

Impact Value Testing Temperature
as welded 75% ar / 25% co2
72 J (53 ft-lb) -18 degC (0 degF)
54 J (40 ft-lb) -29 degC (-20 degF)
as welded 90% ar / 10% co2
92 J (68 ft-lb) -18 degC (0 degF)
58 J (43 ft-lb) -29 degC (-20 degF)

Typical Tensile Properties

Condition As Welded As Welded As Welded
Reduction in Area 56 %
Shielding Gas 75% Ar - 25% CO2 75% Ar - 25% CO2 100% CO2
Tensile Strength 605 MPa (88 ksi) 595 MPa (86 ksi) 605 MPa (88 ksi)
Yield Strength 570 MPa (83 ksi) 525 MPa (76 ksi) 550 MPa (80 ksi)
Elongation 25 % 29 % 27 %

Recommended Welding Parameters

Current Voltage Wire Diameter Wire Feed Speed
75% Ar - 25% CO2
150-200 A 25.5-26.5 V 1.2 mm (.045 in.) 508-762 cm/min (200-300 in./min)
245-293 A 27.5-29 V 1.2 mm (.045 in.) 1016-1270 cm/min (400-500 in./min)
335 A 30.5 V 1.2 mm (.045 in.) 1524 cm/min (600 in./min)
157-205 A 24-24.5 V 1.4 mm (.052 in.) 381-508 cm/min (150-200 in./min)
265-335 A 26-27.5 V 1.4 mm (.052 in.) 762-1016 cm/min (300-400 in./min)
365-465 A 29-31.5 V 1.4 mm (.052 in.) 1270-1524 cm/min (500-600 in./min)
210-315 A 24.5-25.5 V 1.6 mm (1/16 in.) 381-635 cm/min (150-250 in./min)
360-410 A 26.5-27.5 V 1.6 mm (1/16 in.) 762-889 cm/min (300-350 in./min)
432-545 A 28.5-30 V 1.6 mm (1/16 in.) 1016-1270 cm/min (400-500 in./min)

Deposition Data

Current Deposition Rate Diameter Deposition Efficiency (%) Voltage Wire Feed Speed
92% Ar - 8% CO2
150 A 1.8 kg/h (3.9 lb/h) 1.2 mm (.045 in.) 84 % 25.5 V 508 cm/min (200 in./min)
200 A 2.7 kg/h (6.0 lb/h) 1.2 mm (.045 in.) 86 % 26.5 V 762 cm/min (300 in./min)
245 A 3.7 kg/h (8.1 lb/h) 1.2 mm (.045 in.) 86 % 27.5 V 1016 cm/min (400 in./min)
293 A 4.6 kg/h (10.1 lb/h) 1.2 mm (.045 in.) 87 % 29 V 1270 cm/min (500 in./min)
335 A 5.5 kg/h (12.2 lb/h) 1.2 mm (.045 in.) 87 % 30.5 V 1524 cm/min (600 in./min)
157 A 1.8 kg/h (3.9 lb/h) 1.4 mm (.052 in.) 86 % 24 V 381 cm/min (150 in./min)
205 A 2.5 kg/h (5.5 lb/h) 1.4 mm (.052 in.) 86 % 24.5 V 508 cm/min (200 in./min)
265 A 3.7 kg/h (8.2 lb/h) 1.4 mm (.052 in.) 86 % 26 V 762 cm/min (300 in./min)
335 A 5.0 kg/h (11.1 lb/h) 1.4 mm (.052 in.) 87 % 27.5 V 1016 cm/min (400 in./min)
365 A 6.3 kg/h (13.8 lb/h) 1.4 mm (.052 in.) 87 % 29 V 1270 cm/min (500 in./min)
465 A 7.5 kg/h (16.6 lb/h) 1.4 mm (.052 in.) 87 % 31.5 V 1524 cm/min (600 in./min)
210 A 2.5 kg/h (5.5 lb/h) 1.6 mm (1/16 in.) 86 % 24.5 V 381 cm/min (150 in./min)
315 A 4.2 kg/h (9.2 lb/h) 1.6 mm (1/16 in.) 86 % 25.5 V 635 cm/min (250 in./min)
360 A 4.9 kg/h (10.9 lb/h) 1.6 mm (1/16 in.) 86 % 26.5 V 762 cm/min (300 in./min)
410 A 5.7 kg/h (12.7 lb/h) 1.6 mm (1/16 in.) 86 % 27.5 V 889 cm/min (350 in./min)
432 A 6.7 kg/h (14.7 lb/h) 1.6 mm (1/16 in.) 87 % 28.5 V 1016 cm/min (400 in./min)
545 A 8.3 kg/h (18.3 lb/h) 1.6 mm (1/16 in.) 87 % 30 V 1270 cm/min (500 in./min)

Classifications

Classifications ASME SFA 5.36 :
ASME SFA 5.20 :
AWS A5.36 : E71T1-M20A2-CS1
AWS A5.36 : E71T1-M21A4-CS1
AWS A5.20 : E71T-1M/T-9M
ISO : 173632-B T493T1-1MA- U

Approvals

Approvals ABS
CWB CSA W48 E491T-1M-H16
Approvals are based on factory location. Please contact ESAB for more information.

Typical Weld Metal Analysis %

Typical Weld Metal Analysis %
C Mn P S Si
100% CO2
0.04 % 1.2 % 0.015 % 0.012 % 0.7 %
75% Ar - 25% CO2
0.04 % 1.2 % 0.016 % 0.012 % 0.6 %
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Part Numbers : Dual Shield 70 ULTRA PLUS
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