Dual Shield 70 ULTRA PLUS
Dual Shield 70 Ultra Plus is an all-position wire that is uniquely designed to provide high deposition, outstanding all position performance and a fume emission rate approaching that of solid wires. It is optimized for use with 90% Ar/10% CO2 shielding but works well with mixes ranging from 75% Ar/25% CO2 to 95% Ar/5% CO2. Among the outstanding features of Dual Shield 70 Ultra Plus are a very wide operating window, very high out of position deposition rates (vertical up and overhead at over 12 lb/hr), and welds that are virtually spatter free. Dual Shield 70 Ultra Plus may be used in a variety of applications including railcar, automotive, heavy equipment, and general structural steel fabrication. It is especially recommended in applications where reduction of welding fume is a priority.
Industries
- Automotive
- Bridge Construction
- Civil Construction
- Industrial and General Fabrication
- Mobile Equipment
- Process
- Railcars
- Ship/Barge Building
- Steel Industry
Welding Process
- FCAW (Flux Core)
Typical Weld Metal Analysis %
| Typical Weld Metal Analysis % | ||||||||||||||
| C | Mn | P | S | Si | ||||||||||
| 75% Ar - 25% CO2 | ||||||||||||||
| 0.04 % | 1.2 % | 0.016 % | 0.012 % | 0.6 % | ||||||||||
Approvals
| Approvals |
ABS CWB CSA W48 E491T-1M-H16 |
| Approvals are based on factory location. Please contact ESAB for more information. |
Typical Charpy V-Notch Properties
| Impact Value | Testing Temperature |
| 54 J(40 ft-lb) | -29 degC(-20 degF) |
| 72 J(53 ft-lb) | -18 degC(0 degF) |
| 92 J(68 ft-lb) | -18 degC(0 degF) |
| 58 J(43 ft-lb) | -29 degC(-20 degF) |
Classifications
|
ASME SFA 5.36 : ASME SFA 5.20 : AWS A5.36 : E71T1-M20A2-CS1 AWS A5.36 : E71T1-M21A4-CS1 AWS A5.20 : E71T-1M/T-9M ISO : 173632-B T493T1-1MA- U |
Typical Tensile Properties
| Condition | Elongation | Shielding Gas | Tensile Strength | Yield Strength |
| As Welded | 29 % | 75% Ar - 25% CO2 | 595 MPa (86 ksi) | 525 MPa (76 ksi) |
Recommended Welding Parameters
| Current | Voltage | Wire Diameter | Wire Feed Speed | |
| 75% Ar - 25% CO2 | ||||
| 150-200 A | 25.5-26.5 V | 1.2 mm(.045 in.) | 508-762 cm/min(200-300 in./min) | |
| 245-293 A | 27.5-29 V | 1.2 mm(.045 in.) | 1016-1270 cm/min(400-500 in./min) | |
| 335 A | 30.5 V | 1.2 mm(.045 in.) | 1524 cm/min(600 in./min) | |
| 157-205 A | 24-24.5 V | 1.4 mm(.052 in.) | 381-508 cm/min(150-200 in./min) | |
| 265-335 A | 26-27.5 V | 1.4 mm(.052 in.) | 762-1016 cm/min(300-400 in./min) | |
| 365-465 A | 29-31.5 V | 1.4 mm(.052 in.) | 1270-1524 cm/min(500-600 in./min) | |
| 210-315 A | 24.5-25.5 V | 1.6 mm(1/16 in.) | 381-635 cm/min(150-250 in./min) | |
| 360-410 A | 26.5-27.5 V | 1.6 mm(1/16 in.) | 762-889 cm/min(300-350 in./min) | |
| 432-545 A | 28.5-30 V | 1.6 mm(1/16 in.) | 1016-1270 cm/min(400-500 in./min) | |
Deposition Data
| Current | Deposition Rate | Deposition Type | Diameter | Efficiency (%) | Voltage | Wire Feed Speed |
| 75% Ar - 25% CO2 | ||||||
| 150-200 A | Full Range | 1.2 mm(.045 in.) | 25.5-26.5 V | 508-762 cm/min(200-300 in./min) | ||
| 245-293 A | Full Range | 1.2 mm(.045 in.) | 27.5-29 V | 1016-1270 cm/min(400-500 in./min) | ||
| 335 A | Full Range | 1.2 mm(.045 in.) | 30.5 V | 1524 cm/min(600 in./min) | ||
| 157-205 A | Full Range | 1.4 mm(.052 in.) | 24-24.5 V | 381-508 cm/min(150-200 in./min) | ||
| 265-335 A | Full Range | 1.4 mm(.052 in.) | 26-27.5 V | 762-1016 cm/min(300-400 in./min) | ||
| 365-465 A | Full Range | 1.4 mm(.052 in.) | 29-31.5 V | 1270-1524 cm/min(500-600 in./min) | ||
| 210-315 A | Full Range | 1.6 mm(1/16 in.) | 24.5-25.5 V | 381-635 cm/min(150-250 in./min) | ||
| 360-410 A | Full Range | 1.6 mm(1/16 in.) | 26.5-27.5 V | 762-889 cm/min(300-350 in./min) | ||
| 432-545 A | Full Range | 1.6 mm(1/16 in.) | 28.5-30 V | 1016-1270 cm/min(400-500 in./min) | ||
| 92% Ar - 8% CO2 | ||||||
| 200 A | 2.7 kg/h(6.0 lb/h) | 1.2 mm(.045 in.) | 86 % | 26.5 V | 762 cm/min(300 in./min) | |
| 245 A | 3.7 kg/h(8.1 lb/h) | 1.2 mm(.045 in.) | 86 % | 27.5 V | 1016 cm/min(400 in./min) | |
| 293 A | 4.6 kg/h(10.1 lb/h) | 1.2 mm(.045 in.) | 87 % | 29 V | 1270 cm/min(500 in./min) | |
| 335 A | 5.5 kg/h(12.2 lb/h) | 1.2 mm(.045 in.) | 87 % | 30.5 V | 1524 cm/min(600 in./min) | |
| 205 A | 2.5 kg/h(5.5 lb/h) | 1.4 mm(.052 in.) | 86 % | 24.5 V | 508 cm/min(200 in./min) | |
| 265 A | 3.7 kg/h(8.2 lb/h) | 1.4 mm(.052 in.) | 86 % | 26 V | 762 cm/min(300 in./min) | |
| 335 A | 5.0 kg/h(11.1 lb/h) | 1.4 mm(.052 in.) | 87 % | 27.5 V | 1016 cm/min(400 in./min) | |
| 365 A | 6.3 kg/h(13.8 lb/h) | 1.4 mm(.052 in.) | 87 % | 29 V | 1270 cm/min(500 in./min) | |
| 465 A | 7.5 kg/h(16.6 lb/h) | 1.4 mm(.052 in.) | 87 % | 31.5 V | 1524 cm/min(600 in./min) | |
| 210 A | 2.5 kg/h(5.5 lb/h) | 1.6 mm(1/16 in.) | 86 % | 24.5 V | 381 cm/min(150 in./min) | |
| 315 A | 4.2 kg/h(9.2 lb/h) | 1.6 mm(1/16 in.) | 86 % | 25.5 V | 635 cm/min(250 in./min) | |
| 360 A | 4.9 kg/h(10.9 lb/h) | 1.6 mm(1/16 in.) | 86 % | 26.5 V | 762 cm/min(300 in./min) | |
| 410 A | 5.7 kg/h(12.7 lb/h) | 1.6 mm(1/16 in.) | 86 % | 27.5 V | 889 cm/min(350 in./min) | |
| 432 A | 6.7 kg/h(14.7 lb/h) | 1.6 mm(1/16 in.) | 87 % | 28.5 V | 1016 cm/min(400 in./min) | |
| 545 A | 8.3 kg/h(18.3 lb/h) | 1.6 mm(1/16 in.) | 87 % | 30 V | 1270 cm/min(500 in./min) | |
| 150 A | 1.8 kg/h(3.9 lb/h) | 1.2 mm(.045 in.) | 84 % | 25.5 V | 508 cm/min(200 in./min) | |
| 157 A | 1.8 kg/h(3.9 lb/h) | 1.4 mm(.052 in.) | 86 % | 24 V | 381 cm/min(150 in./min) | |