Dual Shield 70 ULTRA PLUS

ESAB

Dual Shield 70 ULTRA PLUS

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Dual Shield 70 Ultra Plus is an all-position wire that is uniquely designed to provide high deposition, outstanding all position performance and a fume emission rate approaching that of solid wires. It is optimized for use with 90% Ar/10% CO2 shielding but works well with mixes ranging from 75% Ar/25% CO2 to 95% Ar/5% CO2. Among the outstanding features of Dual Shield 70 Ultra Plus are a very wide operating window, very high out of position deposition rates (vertical up and overhead at over 12 lb/hr), and welds that are virtually spatter free. Dual Shield 70 Ultra Plus may be used in a variety of applications including railcar, automotive, heavy equipment, and general structural steel fabrication. It is especially recommended in applications where reduction of welding fume is a priority.

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Industries

  • Automotive
  • Bridge Construction
  • Civil Construction
  • Industrial and General Fabrication
  • Mobile Equipment
  • Process
  • Railcars
  • Ship/Barge Building
  • Steel Industry

Welding Process

  • FCAW (Flux Core)

Typical Weld Metal Analysis %

Typical Weld Metal Analysis %
C Mn P S Si
75% Ar - 25% CO2
0.04 % 1.2 % 0.016 % 0.012 % 0.6 %

Approvals

Approvals ABS
CWB CSA W48 E491T-1M-H16
Approvals are based on factory location. Please contact ESAB for more information.

Typical Charpy V-Notch Properties

Impact Value Testing Temperature
54 J(40 ft-lb) -29 degC(-20 degF)
72 J(53 ft-lb) -18 degC(0 degF)
92 J(68 ft-lb) -18 degC(0 degF)
58 J(43 ft-lb) -29 degC(-20 degF)

Classifications

ASME SFA 5.36 :
ASME SFA 5.20 :
AWS A5.36 : E71T1-M20A2-CS1
AWS A5.36 : E71T1-M21A4-CS1
AWS A5.20 : E71T-1M/T-9M
ISO : 173632-B T493T1-1MA- U

Typical Tensile Properties

ConditionElongationShielding GasTensile Strength Yield Strength
As Welded29 %75% Ar - 25% CO2595 MPa (86 ksi)525 MPa (76 ksi)

Recommended Welding Parameters

Current Voltage Wire Diameter Wire Feed Speed
75% Ar - 25% CO2
150-200 A 25.5-26.5 V 1.2 mm(.045 in.) 508-762 cm/min(200-300 in./min)
245-293 A 27.5-29 V 1.2 mm(.045 in.) 1016-1270 cm/min(400-500 in./min)
335 A 30.5 V 1.2 mm(.045 in.) 1524 cm/min(600 in./min)
157-205 A 24-24.5 V 1.4 mm(.052 in.) 381-508 cm/min(150-200 in./min)
265-335 A 26-27.5 V 1.4 mm(.052 in.) 762-1016 cm/min(300-400 in./min)
365-465 A 29-31.5 V 1.4 mm(.052 in.) 1270-1524 cm/min(500-600 in./min)
210-315 A 24.5-25.5 V 1.6 mm(1/16 in.) 381-635 cm/min(150-250 in./min)
360-410 A 26.5-27.5 V 1.6 mm(1/16 in.) 762-889 cm/min(300-350 in./min)
432-545 A 28.5-30 V 1.6 mm(1/16 in.) 1016-1270 cm/min(400-500 in./min)

Deposition Data

Current Deposition Rate Deposition Type Diameter Efficiency (%) Voltage Wire Feed Speed
75% Ar - 25% CO2
150-200 A Full Range 1.2 mm(.045 in.) 25.5-26.5 V 508-762 cm/min(200-300 in./min)
245-293 A Full Range 1.2 mm(.045 in.) 27.5-29 V 1016-1270 cm/min(400-500 in./min)
335 A Full Range 1.2 mm(.045 in.) 30.5 V 1524 cm/min(600 in./min)
157-205 A Full Range 1.4 mm(.052 in.) 24-24.5 V 381-508 cm/min(150-200 in./min)
265-335 A Full Range 1.4 mm(.052 in.) 26-27.5 V 762-1016 cm/min(300-400 in./min)
365-465 A Full Range 1.4 mm(.052 in.) 29-31.5 V 1270-1524 cm/min(500-600 in./min)
210-315 A Full Range 1.6 mm(1/16 in.) 24.5-25.5 V 381-635 cm/min(150-250 in./min)
360-410 A Full Range 1.6 mm(1/16 in.) 26.5-27.5 V 762-889 cm/min(300-350 in./min)
432-545 A Full Range 1.6 mm(1/16 in.) 28.5-30 V 1016-1270 cm/min(400-500 in./min)
92% Ar - 8% CO2
200 A 2.7 kg/h(6.0 lb/h) 1.2 mm(.045 in.) 86 % 26.5 V 762 cm/min(300 in./min)
245 A 3.7 kg/h(8.1 lb/h) 1.2 mm(.045 in.) 86 % 27.5 V 1016 cm/min(400 in./min)
293 A 4.6 kg/h(10.1 lb/h) 1.2 mm(.045 in.) 87 % 29 V 1270 cm/min(500 in./min)
335 A 5.5 kg/h(12.2 lb/h) 1.2 mm(.045 in.) 87 % 30.5 V 1524 cm/min(600 in./min)
205 A 2.5 kg/h(5.5 lb/h) 1.4 mm(.052 in.) 86 % 24.5 V 508 cm/min(200 in./min)
265 A 3.7 kg/h(8.2 lb/h) 1.4 mm(.052 in.) 86 % 26 V 762 cm/min(300 in./min)
335 A 5.0 kg/h(11.1 lb/h) 1.4 mm(.052 in.) 87 % 27.5 V 1016 cm/min(400 in./min)
365 A 6.3 kg/h(13.8 lb/h) 1.4 mm(.052 in.) 87 % 29 V 1270 cm/min(500 in./min)
465 A 7.5 kg/h(16.6 lb/h) 1.4 mm(.052 in.) 87 % 31.5 V 1524 cm/min(600 in./min)
210 A 2.5 kg/h(5.5 lb/h) 1.6 mm(1/16 in.) 86 % 24.5 V 381 cm/min(150 in./min)
315 A 4.2 kg/h(9.2 lb/h) 1.6 mm(1/16 in.) 86 % 25.5 V 635 cm/min(250 in./min)
360 A 4.9 kg/h(10.9 lb/h) 1.6 mm(1/16 in.) 86 % 26.5 V 762 cm/min(300 in./min)
410 A 5.7 kg/h(12.7 lb/h) 1.6 mm(1/16 in.) 86 % 27.5 V 889 cm/min(350 in./min)
432 A 6.7 kg/h(14.7 lb/h) 1.6 mm(1/16 in.) 87 % 28.5 V 1016 cm/min(400 in./min)
545 A 8.3 kg/h(18.3 lb/h) 1.6 mm(1/16 in.) 87 % 30 V 1270 cm/min(500 in./min)
150 A 1.8 kg/h(3.9 lb/h) 1.2 mm(.045 in.) 84 % 25.5 V 508 cm/min(200 in./min)
157 A 1.8 kg/h(3.9 lb/h) 1.4 mm(.052 in.) 86 % 24 V 381 cm/min(150 in./min)
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Part Numbers : Dual Shield 70 ULTRA PLUS
DS 70 ULT PLUS 045X60#CL 245015912 FIND A DISTRIBUTOR
DS 70 ULT PLUS 052X33#AWS 245015896 FIND A DISTRIBUTOR
DS 70 ULT PLUS 052X60#CL 245015920 FIND A DISTRIBUTOR
DS 70 ULT PLUS 1.2X15KG AWS 425015815 FIND A DISTRIBUTOR
DS 70 ULT PLUS 1.4X15KG AWS 425015898 FIND A DISTRIBUTOR
DS 70 ULT PLUS 1/16X33#AWS 245015904 FIND A DISTRIBUTOR
DS 70 ULT PLUS 1/16X60#CL 245015938 FIND A DISTRIBUTOR
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