Dual Shield T-115

ESAB

Dual Shield T-115

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Dual Shield T-115 is a basic slag flux cored electrode designed for applications requiring a high strength weld deposit. Dual Shield T-115 produces weld deposits which are resistant to cracking in heavy sections or under high restraint. It has good usability with a minimum amount of spatter and easy slag removal. It can be used for welding steels such as: T-1, HY-80, HY-90, N-A-XTRA 90, 100 and 110, and the SSS 100 series. The weld metal analysis is similar to an E11018-M low hydrogen electrode. A 100% CO2 shielding gas is recommended for the 3/32" (2.4 mm) size and a 75% Ar / 25% CO2 gas for the .045 " (1.2 mm) and 1/16" (1.6 mm) sizes.

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Industries

  • Industrial and General Fabrication
  • Mobile Equipment

Welding Process

  • FCAW (Flux Core)

Typical Charpy V-Notch Properties

Impact Value Testing Temperature
as welded 75% ar - 25% co2
68 J (50 ft-lb) -29 degC (-20 degF)
49 J (36 ft-lb) -51 degC (-60 degF)
stress relieved 75% ar - 25% co2
65 J (48 ft-lb) 1 hr 566 degC (1050 degF) -29 degC (-20 degF)
43 J (32 ft-lb) 1 hr 566 degC (1050 degF) -51 degC (-60 degF)

Typical Tensile Properties

Condition Stress Relieved As Welded As Welded
Reduction in Area 65 % 57 % 43 %
Shielding Gas 75% Ar - 25% CO2 100% CO2 75% Ar - 25% CO2
Tensile Strength 750 MPa (109 ksi) 662 MPa (96 ksi) 815 MPa (118 ksi)
Yield Strength 660 MPa (96 ksi) 810 MPa (117 ksi) 761 MPa (110 ksi)
Elongation 23 % 22 % 20 %
Testing Time 1 hr
Testing Temperature 566 degC (1050 degF)

Recommended Welding Parameters

Current TTW Dist. Voltage Wire Diameter Wire Feed Speed
75% Ar - 25% CO2
140-190 A 19-25.4 mm (3/4-1 in.) 19-28 V 1.2 mm (.045 in.) 635-889 cm/min (250-350 in./min)
220-280 A 19-25.4 mm (3/4-1 in.) 29-30 V 1.6 mm (1/16 in.) 457-635 cm/min (180-250 in./min)
280-380 A 25.4-31.75 mm (1-1.25 in.) 31-32 V 1.6 mm (1/16 in.) 635-1016 cm/min (250-400 in./min)
240-370 A 25.4-31.75 mm (1-1.25 in.) 30-32 V 2.4 mm (3/32 in.) 254-508 cm/min (100-200 in./min)
370-460 A 31.75-38 mm (1.25-1.5 in.) 32-33 V 2.4 mm (3/32 in.) 508-813 cm/min (200-320 in./min)
240-300 A 19-25.4 mm (3/4-1 in.) 29-32 V 1.2 mm (.045 in.) 1143-1651 cm/min (450-650 in./min)

Deposition Data

Current Deposition Rate Diameter Deposition Efficiency (%) TTW Dist. Voltage Wire Feed Speed
75% Ar - 25% CO2
170 A 3.2 kg/h (7.0 lb/h) 1.2 mm (.045 in.) 96 % 19 mm (3/4 in.) 19 V 724 cm/min (285 in./min)
250 A 4.9 kg/h (10.8 lb/h) 1.2 mm (.045 in.) 91 % 25.4 mm (1 in.) 30 V 1191 cm/min (469 in./min)
400 A 7.3 kg/h (16.1 lb/h) 1.6 mm (1/16 in.) 92 % 25.4 mm (1 in.) 32 V 937 cm/min (369 in./min)
300 A 6.44 kg/h (14.2 lb/h) 1.2 mm (.045 in.) 92 % 25.4 mm (1 in.) 32 V 1539 cm/min (606 in./min)
300 A 4.45 kg/h (9.8 lb/h) 1.6 mm (1/16 in.) 92 % 25.4 mm (1 in.) 30 V 574 cm/min (226 in./min)
450 A 8 kg/h (17.6 lb/h) 2.4 mm (3/32 in.) 85 % 25.4 mm (1 in.) 32 V 551 cm/min (217 in./min)
475 A 9.1 kg/h (20.0 lb/h) 2.4 mm (3/32 in.) 87 % 25.4 mm (1 in.) 32 V 622 cm/min (245 in./min)
500 A 10.3 kg/h (22.8 lb/h) 2.4 mm (3/32 in.) 89 % 25.4 mm (1 in.) 32 V 686 cm/min (270 in./min)

Classifications

Classifications ASME SFA 5.36 :
ASME SFA 5.29 :
AWS A5.36 : E111T5-M21A6-K4-H4 (.045”, .052”, 1/16”)
AWS A5.36 : E110T5-C1A6-K4-H4 (3/32")
AWS A5.29 : E110T5-K4C (3/32")
AWS A5.29 : E111T5-K4M-H4 (.045", .052", 1/16")

Approvals

Grade CSA W48 E111T5-K4M-H4 (.045”,.052”,1/16”), E110T5-K4C-H4 (3/32”)
Society CWB
Approvals are based on factory location. Please contact ESAB for more information.

Typical Weld Metal Analysis %

Typical Weld Metal Analysis %
C Cr Mn Mo Ni P S Si
100% CO2
0.06 % 0.44 % 1.86 % 0.44 % 2.11 % 0.011 % 0.012 % 0.56 %
75% Ar - 25% CO2
0.05 % 0.25 % 1.86 % 0.47 % 2.04 % 0.010 % 0.012 % 0.52 %
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Part Numbers and Accessories

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Part Numbers : Dual Shield T-115
DS T-115 045X33#AWS 245020474 FIND A DISTRIBUTOR
DS T-115 045X60#CL 243006228 FIND A DISTRIBUTOR
DS T-115 1/16X33#AWS 245020482 FIND A DISTRIBUTOR
DS T-115 1/16X60#CL 242200525 FIND A DISTRIBUTOR
DS T-115 3/32X500#POP 245020912 FIND A DISTRIBUTOR
DS T-115 3/32X60#CL 243006202 FIND A DISTRIBUTOR
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