Dual Shield II 110

ESAB

Dual Shield II 110

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Dual Shield II 110 is an all-position flux cored electrode which produces a smooth spray-like transfer, low spatter levels, low diffusible hydrogen levels, easy slag removal and good arc direction. Dual Shield II 110 was designed to join high strength steel such as HY-100 and T-1 (25.4) in the as welded or stress relieved condition using 75% Ar / 25% CO2 shielding gas. It is well suited for joining high tensile steels that will be used in low temperatures. The weld metal analysis is similar to an E11018-M low hydrogen electrode.

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Typical Charpy V-Notch Properties

Impact Value Testing Temperature
as welded 75% ar - 25% co2
54 J (40 ft-lb) -18 degC (0 degF)
49 J (36 ft-lb) -29 degC (-20 degF)
35 J (26 ft-lb) -51 degC (-60 degF)
stress relieved 75% ar - 25% co2
39 J (29 ft-lb) 8 hr 621 degC (1150 degF) -18 degC (0 degF)
37 J (27 ft-lb) 8 hr 621 degC (1150 degF) -29 degC (-20 degF)
28 J (21 ft-lb) 8 hr 621 degC (1150 degF) -51 degC (-60 degF)

Typical Tensile Properties

Condition As Welded Stress Relieved
Reduction in Area 54 % 54 %
Shielding Gas 75% Ar - 25% CO2 75% Ar - 25% CO2
Tensile Strength 830 MPa (120 ksi) 800 MPa (116 ksi)
Yield Strength 760 MPa (110 ksi) 745 MPa (108 ksi)
Elongation 19 % 19 %
Testing Time 8 hr
Testing Temperature 621 degC (1150 degF)

Recommended Welding Parameters

Current TTW Dist. Voltage Wire Diameter Wire Feed Speed
75% Ar - 25% CO2
135-250 A 12.7-16 mm (1/2-5/8 in.) 22-26 V 1.4 mm (.052 in.) 279-584 cm/min (110-230 in./min)
250-295 A 16-19 mm (5/8-3/4 in.) 25-29 V 1.4 mm (.052 in.) 584-864 cm/min (230-340 in./min)
295-355 A 19-25.4 mm (3/4-1 in.) 27-31 V 1.4 mm (.052 in.) 864-1194 cm/min (340-470 in./min)
185-285 A 16-19 mm (5/8-3/4 in.) 24-28 V 1.6 mm (1/16 in.) 279-508 cm/min (110-200 in./min)
285-340 A 19-25.4 mm (3/4-1 in.) 27-30 V 1.6 mm (1/16 in.) 508-762 cm/min (200-300 in./min)
340-400 A 25.4-31.75 mm (1-1.25 in.) 28-32 V 1.6 mm (1/16 in.) 762-1067 cm/min (300-420 in./min)
150-260 A 9.5-12.7 mm (3/8-1/2 in.) 22-26 V 1.2 mm (.045 in.) 381-660 cm/min (150-260 in./min)
260-380 A 12.7-19 mm (1/2-3/4 in.) 24-27 V 1.2 mm (.045 in.) 660-965 cm/min (260-380 in./min)
380-520 A 19-25.4 mm (3/4-1 in.) 27-29 V 1.2 mm (.045 in.) 965-1321 cm/min (380-520 in./min)

Deposition Data

Current Deposition Rate Diameter Deposition Efficiency (%) Voltage Wire Feed Speed
75% Ar - 25% CO2
150 A 1.9 kg/h (4.2 lb/h) 1.2 mm (.045 in.) 86 % 28 V 508 cm/min (200 in./min)
210 A 2.8 kg/h (6.3 lb/h) 1.2 mm (.045 in.) 86 % 29 V 762 cm/min (300 in./min)
250 A 3.9 kg/h (8.5 lb/h) 1.2 mm (.045 in.) 87 % 30 V 1016 cm/min (400 in./min)
290 A 4.8 kg/h (10.7 lb/h) 1.2 mm (.045 in.) 87 % 33 V 1270 cm/min (500 in./min)
155 A 2.0 kg/h (4.4 lb/h) 1.4 mm (.052 in.) 87 % 25 V 381 cm/min (150 in./min)
245 A 3.3 kg/h (7.3 lb/h) 1.4 mm (.052 in.) 86 % 28 V 635 cm/min (250 in./min)
310 A 4.6 kg/h (10.2 lb/h) 1.4 mm (.052 in.) 85 % 33 V 889 cm/min (350 in./min)
360 A 6.0 kg/h (13.3 lb/h) 1.4 mm (.052 in.) 85 % 36 V 1143 cm/min (450 in./min)
190 A 8.0 kg/h (17.6 lb/h) 1.6 mm (1/16 in.) 87 % 27 V 38 cm/min (150 in./min)
300 A 2.8 kg/h (6.1 lb/h) 1.6 mm (1/16 in.) 87 % 30 V 35 cm/min (250 in./min)
365 A 4.6 kg/h (10.2 lb/h) 1.6 mm (1/16 in.) 86 % 33 V 762 cm/min (300 in./min)
410 A 5.5 kg/h (12.3 lb/h) 1.6 mm (1/16 in.) 88 % 33 V 889 cm/min (350 in./min)

Classifications

Classifications ASME SFA 5.36 :
ASME SFA 5.29 :
AWS A5.36 : E111T1-M21A4-K3-H4
AWS A5.29 : E111T1-K3M-JH4

Approvals

Approvals ABS
CWB CSA W48 E761T1-K3M-H4
Approvals are based on factory location. Please contact ESAB for more information.

Typical Weld Metal Analysis %

Typical Weld Metal Analysis %
C Mn Mo Ni P S Si
75% Ar - 25% CO2
0.05 % 1.91 % 0.39 % 1.74 % 0.013 % 0.01 % 0.43 %
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Part Numbers and Accessories

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Part Numbers : Dual Shield II 110
245013693 FIND A DISTRIBUTOR
245013701 FIND A DISTRIBUTOR
425013695 FIND A DISTRIBUTOR
425013661 FIND A DISTRIBUTOR
245013719 FIND A DISTRIBUTOR

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