Dual Shield II 101-TC

ESAB

Dual Shield II 101-TC

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Dual Shield II 101-TC is an all-position flux cored electrode developed to meet the U.S. Navy qualification tests for hydrogen levels of less than 0.05 ml/g of deposited weld metal. This unique formulation designed for CO2 shielding optimizes performance and reduces post-weld cleanup cost. Dual Shield II 101-TC produces exceptional mechanical properties and low temperature impact toughness. It is intended for use on HY-80, ASTM A710, A514, and A517 or other similar HSLA steels.

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Industries

  • Industrial and General Fabrication
  • Mobile Equipment
  • Ship/Barge Building

Welding Process

  • FCAW (Flux Core)

Typical Weld Metal Analysis %

Typical Weld Metal Analysis %
C Mn Ni P S Si
100% CO2
0.03 % 1.32 % 1.64 % 0.014 % 0.01 % 0.35 %

Approvals

Approvals DNV-GL
QPL-24403/2 MIL-101TC
Approvals are based on factory location. Please contact ESAB for more information.

Typical Charpy V-Notch Properties

Impact Value Testing Temperature
104 J(77 ft-lb) -18 degC(0 degF)
58 J(43 ft-lb) -51 degC(-60 degF)

Classifications

ASME SFA 5.36 :
ASME SFA 5.29 :
AWS A5.36 : E91T1-C1A6-K2-H4
AWS A5.29 : E91T1-K2C-H4

Typical Tensile Properties

Condition As Welded As Welded
AWS A5.29 Requirement Flat Mild Steel Plate MIL-E-24403/2 Vertical-Up HY-80 Base Plate
Shielding Gas 100% CO2 100% CO2
Tensile Strength 640 MPa(94 ksi) 710 MPa(103 ksi)
Yield Strength 600 MPa(87 ksi) 640 MPa(93 ksi)
Elongation 25 % 23 %

Recommended Welding Parameters

Current TTW Dist. Voltage Wire Diameter Wire Feed Speed
100% CO2
125-235 A 12.7-16 mm(1/2-5/8 in.) 23-26 V 1.4 mm(.052 in.) 279-584 cm/min(110-230 in./min)
235-290 A 16-19 mm(5/8-3/4 in.) 25-29 V 1.4 mm(.052 in.) 584-864 cm/min(230-340 in./min)
290-350 A 19-25.4 mm(3/4-1 in.) 29-31 V 1.4 mm(.052 in.) 864-1194 cm/min(340-470 in./min)
165-270 A 16-19 mm(5/8-3/4 in.) 25-28 V 1.6 mm(1/16 in.) 279-508 cm/min(110-200 in./min)
270-345 A 19-25.4 mm(3/4-1 in.) 27-30 V 1.6 mm(1/16 in.) 508-762 cm/min(200-300 in./min)
345-415 A 25.4-31.75 mm(1-1.25 in.) 28-32 V 1.6 mm(1/16 in.) 762-1067 cm/min(300-420 in./min)
130-200 A 9.5-12.7 mm(3/8-1/2 in.) 23-26 V 1.2 mm(.045 in.) 381-660 cm/min(150-260 in./min)
200-225 A 12.7-19 mm(1/2-3/4 in.) 25-27 V 1.2 mm(.045 in.) 660-965 cm/min(260-380 in./min)
225-265 A 19-25.4 mm(3/4-1 in.) 26-30 V 1.2 mm(.045 in.) 965-1321 cm/min(380-520 in./min)

Deposition Data

Current Deposition Rate Diameter Efficiency (%) Voltage Wire Feed Speed
100% CO2
150 A 1.9 kg/h(4.2 lb/h) 1.2 mm(.045 in.) 86 % 28 V 508 cm/min(200 in./min)
210 A 2.8 kg/h(6.3 lb/h) 1.2 mm(.045 in.) 86 % 29 V 762 cm/min(300 in./min)
250 A 3.9 kg/h(8.5 lb/h) 1.2 mm(.045 in.) 87 % 30 V 1016 cm/min(400 in./min)
290 A 4.8 kg/h(10.7 lb/h) 1.2 mm(.045 in.) 87 % 33 V 1270 cm/min(500 in./min)
155 A 2.0 kg/h(4.4 lb/h) 1.4 mm(.052 in.) 87 % 25 V 381 cm/min(150 in./min)
245 A 3.3 kg/h(7.3 lb/h) 1.4 mm(.052 in.) 86 % 28 V 635 cm/min(250 in./min)
310 A 4.6 kg/h(10.2 lb/h) 1.4 mm(.052 in.) 85 % 33 V 889 cm/min(350 in./min)
360 A 6.0 kg/h(13.3 lb/h) 1.4 mm(.052 in.) 85 % 36 V 1143 cm/min(450 in./min)
190 A 2.7 kg/h(6.1 lb/h) 1.6 mm(1/16 in.) 87 % 27 V 38 cm/min(150 in./min)
300 A 4.6 kg/h(10.2 lb/h) 1.6 mm(1/16 in.) 87 % 30 V 35 cm/min(250 in./min)
365 A 5.5 kg/h(12.3 lb/h) 1.6 mm(1/16 in.) 86 % 33 V 762 cm/min(300 in./min)
410 A 6.3 kg/h(14.0 lb/h) 1.6 mm(1/16 in.) 88 % 33 V 889 cm/min(350 in./min)
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Part Numbers and Accessories

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Part Numbers : Dual Shield II 101-TC
DS II 101-TC 045X33#PSP VP 245015995 FIND A DISTRIBUTOR
DS II 101-TC 052X15#PSP VP 245016415 FIND A DISTRIBUTOR
DS II 101-TC 052X33#PSP VP 245015979 FIND A DISTRIBUTOR
DS II 101-TC 1/16X33#PSP VP 245015987 FIND A DISTRIBUTOR
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