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HKS

WeldQAS

WeldQAS

Documentation, Monitoring, Fault detection
WeldQAS is an automatic welding monitoring system. By monitoring welding parameters during the welding process, immediate error response is possible, averting consequential damage.

WeldQAS acquires real-time data from welding production, reveals inefficiencies and enables action to optimise the production process.

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  • Records welding parameters such as welding current, welding voltage, gas flow rate, wire feed speed during the welding process online without an additional accessory added on the welding torch
  • Based on a new technology of recording high-resolution digital data and intelligent data processing in a signal processor
  • Using patented algorithms and welding parameters, WeldQAS allows detection of pores, burn-through, wire defects (MSG) and other welding irregularities
  • Data are stored in databases and provide an overview for optimising and stabilising the welding production. WeldQAS is network compatible and the data are automatically stored on a central server
  • The WeldQAS series consist of a compact version and a cabinet version to which sensors can be connected to record process variables. Process variables can also be recorded using industrial fieldbus systems or power source-specific buses


Welding Process

  • GTAW (TIG - Tungsten Inert Gas )
  • GMAW (MIG/MAG - Metal Inert Gas / Metal Active Gas)
  • SAW - Submerged Arc Welding
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Extra Information

WeldQAS - Compact version (GMAW,GTAW)
System for all welding applications up to two welding torches

  • Compact size (330x200x320 mm) stand-alone or wall fastening, touchscreen display 10.1 inch
  • CPU Intel Celeron with passive cooling; industry flash memory with Windows embedded; LAN, USB, optional HDMI / VGA
  • Direct connection to the sensors (8 differential inputs with 25 kHz or 4 x 250 kHz, 3 counter inputs 100 kHz)
  • 24 separate digital in- and outputs
  • Profibus/Profinet integrable
WeldQAS - Cabinet version (SAW)
System for complex applications with more than two welding torches or multiple head SAW installations
  • Cabinet (600x1500x520 mm), with or without wheels, touchscreen display 18.5 inch
  • CPU up to Intel Core i7 possible; industry flash memory; with Windows embedded; LAN, USB, HDMI / VGA
  • Separable from the measuring unit up to 200m via HKS-Ethernet (hybrid cable)
  • Quasi unlimited amount of measuring channels
  • Profibus/Profinet integrable
  • Database server integrated
  • Integration of additional modules for galvanic isolation, additional relay available

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Part Numbers and Accessories

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Part Numbers : WeldQAS
WeldQAS Compact version 2K-S3 HKS0001421 FIND A DISTRIBUTOR
WeldQAS Cabinet version with wheels HKS0002362 FIND A DISTRIBUTOR
Accessories : WeldQAS
Plug Adapter For Welding Voltage HKS0000322 FIND A DISTRIBUTOR
Connecting Cable For HKS Sensors 5 m HKS0001430 FIND A DISTRIBUTOR
HKS Process Sensor P 1000-S3 GMAW/GTAW/SMAW HKS0001423 FIND A DISTRIBUTOR
Gas Flow Sensor GMAW/GTAW HKS0001425 FIND A DISTRIBUTOR
Welding travel speed sensor HKS0001429 FIND A DISTRIBUTOR
Wire Sensor SAW 3-5 mm HKS0001471 FIND A DISTRIBUTOR
Connecting Cable for HKS Sensors 1 m-S3 HKS0002337 FIND A DISTRIBUTOR
Connecting Cable for HKS Sensors 10 m-S3 HKS0001431 FIND A DISTRIBUTOR
Connecting Cable for HKS Sensors 20 m-S3 HKS0001432 FIND A DISTRIBUTOR
Extension Cable for Wire Sensor Basic Price HKS0002358 FIND A DISTRIBUTOR
Robot S3 Module 2k+TPS autonom HKS0002294 FIND A DISTRIBUTOR
Process Sensor P 100-S3 HKS0001621 FIND A DISTRIBUTOR
Wire Sensor DV 25 ST-S3 GMAW/GTAW HKS0001427 FIND A DISTRIBUTOR
Extension Cable for Wire upcharge per meter HKS0002359 FIND A DISTRIBUTOR
Extension Cable for Gas Sensor Basic Price HKS0001903 FIND A DISTRIBUTOR
Extension Cable for Gas upcharge per meter HKS0001904 FIND A DISTRIBUTOR
Connecting Cable 10 m for DIG I/O-S3 HKS0001573 FIND A DISTRIBUTOR
Connecting Cable 15 m for DIG I/O-S3 HKS0001591 FIND A DISTRIBUTOR
Connecting Cable 20 m for DIG I/O-S3 HKS0001574 FIND A DISTRIBUTOR
Measuring Cable for Voltage HKS0001375 FIND A DISTRIBUTOR
Standard USB Trackball Keyboard DE, EU, US HKS0000291 FIND A DISTRIBUTOR
Network Software WeldQAS HKS0000297 FIND A DISTRIBUTOR
S3 Interface (F/U converter) HKS0002360 FIND A DISTRIBUTOR
Field bus option Profinet HKS0001452 FIND A DISTRIBUTOR
Field bus option Profibus HKS0001454 FIND A DISTRIBUTOR

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