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ESAB

Warrior 500i CV/CC

Warrior 500i CV/CC

Warrior 500i is a reliable, multi-process welding machine designed for heavy-duty productivity with up to 500 Amps delivered with superb arc characteristics.



Multiple Operator System Racks are available for this product upon request.

Where To Buy


Features

  • Inverter Technology –Warrior brings the outstanding arc performance and energy savings you expect from an inverter. Along with increased energy efficiency and more power from a lighter, smaller, and more portable unit, Warrior provides the simple functionality welders want at a competitive price.
  • High-Duty Cycle -For long runs across a variety of applications and delivers 400 A or 500 A at 60% Duty Cycle.
  • Durable and rugged –IP23 rating for outdoor and indoor use in rough environment.
  • Easy-to-use–Clear and intuitive user interface for everyone to get started quickly. Glove-friendly knobs make adjustments quick and easy.
  • Wide input voltage range to support regional requirements.


Industries

  • Automotive
  • Aerospace
  • General Manufacturing
  • Heavy Fabrication
  • Nuclear
  • Pressure Vessels
  • Ship and Offshore Yards

Welding Process

  • SMAW/MMA (Stick)
  • GTAW (TIG - Tungsten Inert Gas )
  • GMAW (MIG/MAG - Metal Inert Gas / Metal Active Gas)
  • FCAW - Flux Core Arc Welding

Specifications

Dimensions

Power Source Only

Height 18.5 in. (470 mm)
Length 28.1 in. (712 mm)
Width 12.8 in. (325 mm)

Power Specifications

GTAW

Current Range(A) 4-500 A

GMAW/SMAW

Current Range(A) 16-500 A

Specifications

Operating Temp -10 to 40 °C (14 to 104 °F)
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Dimensions

Power Source Only

Height 18.5 in. (470 mm)
Length 28.1 in. (712 mm)
Width 12.8 in. (325 mm)

Input Voltage

Model Warrior 500i CV/CC Warrior Feed 304 Power Supply
Frequency 50/60 Hz 50/60 Hz
Phase 3
Voltage 380/460/575 V 42 V

Power Specifications

GTAW

Current Range(A) 4-500 A

GMAW/SMAW

Current Range(A) 16-500 A
Efficiency at Maximum Current 89 %
Energy Save Mode 30 W
Open Circuit Power W 500 W
Open Circuit Voltage 54 VAC
Power Factor at Maximum Current 0.92
Protection Class IP 23

Specifications

Operating Temp -10 to 40 °C (14 to 104 °F)

Weight

Power Source Only

Weight 115 lb (52 kg)

Welding Output

Duty Cycle 60 %
Output Voltage 40 VAC
Duty Cycle 100 %
Output Voltage 36 VAC
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Part Numbers and Accessories

Select All | Select None

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Part Numbers : Warrior 500i CV/CC
Warrior 500i cvcc 460V 4 Pack Rack 0588002034 Buy Local
Warrior 500i WF 404HD 6.5 ft. (2 m) 0558102443 Buy Local
Warrior 500i WF 404HD 6.5 ft. (2 m) 0558102444 Buy Local
Warrior 500i WF 304 49.2 ft. (15 m) 0558101765 Buy Local
Warrior 500i cvcc 460V 6 Pack Rack 0588002036 Buy Local
Warrior 500i WF 404HD 32.8 ft. (10 m), SM V450 Gun, RTW 0558102284 Buy Local
Warrior 500i WF 404HD 6.5 ft. (2 m), SM V450 Gun, RTW MigRacer (2-cyl cart) 0558102285 Buy Local
Warrior 500i MobileFeed 201AVS, SM V450 Gun Package 0558102391 Buy Local
Warrior 500i WF 404HD 6.5 ft. (2 m) Basic Package 0558102282 Buy Local
Warrior 500i WF 404HD 6.5 ft. (2 m), SM V450 Gun, RTW 0558102283 Buy Local
Warrior 500i WF 304 32.8 ft. (10 m), SM V450 Gun, RTW 0558101761 Buy Local
Warrior 500i with Warrior 304 - Basic Package** 0558101759 Buy Local
Warrior 500i WF 304 6.5 ft. (2 m), SM V450 Gun, RTW 0558101760 Buy Local
Warrior 500i MobileFeed 301AVS 0558101762 Buy Local
WARRIOR 500I CVCC 380-575V 0465350881 Buy Local
Warrior 500i WF Dual 304, SM V450 Gun 0558102464 Buy Local
Warrior 500i WF Dual 304 6.5 ft. (2 m), SM V450 Gun, RTW MigRacer (2-cyl cart) 0558102465 Buy Local

* Fused for 460V - specify input voltage when ordering in Canada.

RTW - Ready-to-Weld packages include power source, wire feeder, connection set, regulator/flowmeter, .035/.045 in. (0.9-1.2 mm) feed rolls and 1-cylinder cart.

MigRacer packages include 2-cylinder cart. USA packages are pre-wired for 460 V. Canada packages are pre-wired for 575 V.

Basic Packages: USA - for extended reach connection sets and include power source, wire feeder and gun. USA packages are pre-wired for 460 V.
Canada - include everything in a RTW package except for the MIG Gun. Canada packages are pre-wired for 575 V.

Accessories : Warrior 500i CV/CC
Gas Meter (measures gas flow at the gun) 19043 Buy Local
Interconnection Cables - 70mm², Air-Cooled, 2.0 m (6.5 ft) 0459836880 Buy Local
Interconnection Cables - 70mm², Air-Cooled, 10.0 m (32.8 ft) 0459836882 Buy Local
Interconnection Cables - 70mm², Air-Cooled, 15.0 m (49.2 ft) 0459836883 Buy Local
Interconnection Cables - 70mm², Air-Cooled, 25.0 m (82 ft) 0459836884 Buy Local
Female gas hose quick-connector 0365803002 Buy Local
Remote outlet kit 0465424880 Buy Local
MobileFeed 201 w/Meters-Rem V (Tweco) 0558101911 Buy Local
MobileFeed 201 w/Meter (Tweco) 0558102194 Buy Local
Remote control M1 (only voltage adjustment) 0459491895 Buy Local
Cool 2, water cooler 0465427880 Buy Local
Guide pin extension kit, feeder 0465508880 Buy Local
Stabilizer kit 0465509880 Buy Local
Velocity2 Spray Master V450 MIG Gun (Euro), up to 1/16 in. (1.6 mm), 15 ft. (4.6 m) 1040-1850 Buy Local
Velocity2 Spray Master V350 MIG Gun (Tweco), up to 1/16 in. (1.6 mm), 15 ft. (4.6 m) 1036-1756 Buy Local
Warrior Feed Dual 304 (Tweco Connection) 0558101947 Buy Local
Warrior Feed Dual 304 (Euro Connection) 0558101946 Buy Local
Remote Adapter kit 0465451881 Buy Local
Velocity2 Spray Master V250 MIG Gun (Euro), up to .045 in. (1.2 mm), 15 ft. (4.6 m) 1023-1288 Buy Local
Heavy-Duty Cart, 2-cylinder 0558102236 Buy Local
MobileFeed 301 w/o Meters (Tweco) 0558102195 Buy Local
Warrior YardFeed 200w Water-Cooled 0459906901 Buy Local
Warrior YardFeed 200 Air-Cooled 0459906900 Buy Local
Warrior Feed 404HD (Tweco Connection) 0558102235 Buy Local
MiniBoom counterbalance device (Requires P/N's 0460565880, 0461310880 and 0460946880 0458705880 Buy Local
AT1 CoarseFine 0459491897 Buy Local
AT1 0459491896 Buy Local
Remote cable - 82 ft. (25 m) 0459552883 Buy Local
49 ft. (15 m) cable 0459552882 Buy Local
Remote cable - 33 ft. (10 m) 0459552881 Buy Local
Remote cable - 16.5 ft. (5 m) 0459552880 Buy Local
Interconnection Cables - 70mm², Air-Cooled, 5 m (16.5 ft) 0459836881 Buy Local
Interconnection Cables - 70mm², Water-Cooled, 10.0 m (32.8 ft) 0459836892 Buy Local
Interconnection Cables - 70mm², Water-Cooled, 15 m (49.2 ft) 0459836893 Buy Local
Interconnection Cables - 70mm², Water-Cooled, 25.0 m (82 ft) 0459836894 Buy Local
Interconnection Cables - 70mm², Water-Cooled, 35 m 115 ft) 0459836895 Buy Local
Interconnection Cables - 70mm², Air-Cooled, 35 m (115 ft) 0459836885 Buy Local
Interconnection Cables - 70mm², Water-Cooled, 2.0 m (6.5 ft) 0459836890 Buy Local
Interconnection Cables - 70mm², Water-Cooled, 5 m (16.5 ft) 0459836891 Buy Local
Warrior Feed 304 0465250880 Buy Local
Swivel Post with bracket (Required with 31700 cart) 34075 Buy Local
Trolley - 4-wheel, 1-cylinder 0465510880 Buy Local
Wheel kit, power source 0465416880 Buy Local
Warrior Feed 304w, water-cooled 0465250881 Buy Local

Check box to add

*Includes: .035-.045 in. (0.9-1.2 mm) V-groove 40 mm feed rolls and guides

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