Rebel™ EMP 205ic AC/DC


Rebel™ EMP 205ic AC/DC

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We made the impossible possible with the first-ever portable, all-process machine, complete with MIG, Flux-Cored, Stick, DC TIG, DC Pulse TIG, and now AC TIG capabilities, which means – yes – it TIG welds aluminum. It's a TRUE all-in-one welding system that delivers best-in-class performance in each process in the most portable, durable, go anywhere, weld anything industrial package on the market today...

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  • True All-Process - excellent performance on MIG, Flux-Cored, STICK (including 6010 electrodes), DC TIG and AC TIG industrial applications
  • Advanced AC TIG features like high frequency starts, frequency adjustment up to 400 Hz, expanded balance & offset control and dual current. DC TIG also offers a pulse mode to 500 PPS and dual current.
  • sMIG Technology - exclusive sMIG ("smart MIG") feature continuously learns and adapts to the operator’s welding technique to provide a stable arc and superior, repeatable welds; increases productivity for the experienced welder, and reduces training time for novice welders
  • Unmatched Portability and Durability weighing in at only 49 lbs. (22 kg), Rebel EMP 205ic AC/DC with 5 handle roll cage can tackle any job around the shop or out at the job site
  • TFT Multilingual Display - packed full of features, Rebel EMP 205ic AC/DC has 4 programmable memory locations for each process, multi-language selection, trim adjustment, inductance control, pre/post flow control and spot weld setting - giving you the ability to fine tune your welds for the most optimal performance


  • Agricultural Equipment
  • Food and Beverage
  • Pipe Construction
  • Repair and Maintenance
  • Light Fabrication
  • Automotive Bodies
  • Training Schools

Welding Process

  • SMAW/MMA (Stick)
  • FCAW (Flux Core)
  • GTAW-P (Pulsed TIG)


Standards CSA
Conditional Statement Pulsed TIG (DC Only)
Pulse DC 1-500 sec

Power Specifications

Conditional Statement STICK (SMAW) MIG (GMAW/FCAW) TIG DC (GTAW-DC))
AC Balance 1-99 %
Max Output (A) 180 A 235 A 205 A
Max Output (V) 27.0 V 26.0 V 18.2 V
Power Factor at Maximum Current 0.98
Efficiency at Maximum Current 83 %
Open Circuit Voltage 68 V
Protection Class IP23S
Voltage Range (V) 12-26 V
Current Range(A) 5-235 A

Input Voltage

Frequency 50/60 Hz
Phase 1
Voltage 120/230 ± 10% VAC
Frequency TIG Range - 25-400 Hz

Welding Output

Duty Cycle Output Current Output Voltage Welding Process
40 % 150 A 21.5 V MIG (GMAW/FCAW)
100 % 110 A 19.5 V MIG (GMAW/FCAW)
60 % 125 A 25 V STICK (SMAW)
100 % 100 A 24 V STICK (SMAW)
25 % 205 A 18.2 V TIG AC/DC (GTAW)
60 % 125 A 15 V TIG AC/DC (GTAW)
100 % 110 A 14.4 V TIG AC/DC (GTAW)
25 % 170 A 26.8 V STICK (SMAW)
25 % 205 A 24.3 V MIG (GMAW/FCAW)
60 % 125 A 20.3 V MIG (GMAW/FCAW)


Height 406 mm (16 in.)
Length 584 mm (23 in.)
Width 229 mm (9 in.)
Description or Qualifier Lead Length
Length 1.8 m (6 ft)

Wire Feeder Specifications

Metal Stainless Steel
Wire Diameter 0.8-0.9 mm (0.030-0.035 in.)
Wire Feed Speed 2.0-12.0 m/min (80-475 in./min)
Metal Flux Cored
Wire Diameter 0.8-1.2 mm (0.030-0.045 in.)
Metal Aluminum
Wire Diameter 0.8-1.1 mm (0.030-0.047 in.)
Metal Mild Steel
Wire Diameter 0.6-0.9 mm (0.024-0.035 in.)


Weight 22 kg (49 lb)

Part Numbers and Accessories

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Part Numbers : Rebel™ EMP 205ic AC/DC
Rebel EMP 205ic AC/DC system, 10ft 0558102553
Accessories : Rebel™ EMP 205ic AC/DC
Drive Roll, Knurled V-Groove, .030/.035 in. (0.8/0.9 mm) (FCAW) 7977732 FIND A DISTRIBUTOR
Drive Roll, V-Groove, .023/.030 in. (0.6/0.8 mm) (installed) 7977036 FIND A DISTRIBUTOR
Drive Roll, V-Groove, .023/.035 in. (0.6/0.9 mm) W4014800 FIND A DISTRIBUTOR
Electrode Holder 200A and Lead Assembly, 4 m (13 ft.), 50 mm WS200E13
Ground Clamp 200 A and Lead Assembly, 3 m (10 ft.), 50 mm WS200G10
Guide Tube, .023-.030 in. (0.6-0.8 mm) 0558102460 FIND A DISTRIBUTOR
Guide Tube, .035-.052 in. (0.9-1.2 mm) 0558102461 FIND A DISTRIBUTOR
HRF 1425-580 Regulator/Flowmeter 0781-2743 FIND A DISTRIBUTOR
Power Adapter, 230 V to 120 V, 15 A W4014000 FIND A DISTRIBUTOR
Rebel Dual Cylinder Cart 0558102492 FIND A DISTRIBUTOR
Rebel Single Cylinder Cart 0558102491
Rebel Utility Cart, max 177.8 mm (7 in.) diameter cylinder 0558102325
TIG Foot Control, 4.6m (15 ft.) cable and 8-pin connector W4014450
Tweco 200A Spool Gun, 3.6 m (12 ft) 1027-1398
Tweco Fusion 180A MIG Gun, 3m (10 ft.) 1017-1388 FIND A DISTRIBUTOR

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