DUAL SHIELD 7100 ULTRA®
AWS A5.20: E71T-1CH8/T-9M-D
Like many other Dual Shield products, Dual Shield 7100 Ultra operates in a wider parameter range and generates less welding fumes than many similar welding wires.
Like many other Dual Shield products, Dual Shield 7100 Ultra operates in a wider parameter range and generates less welding fumes than many similar welding wires. The low spatter levels and easy slag removal minimizes post weld cleanup. Dual Shield 7100 Ultra can be used with either 100% CO2 or 75% Ar/25% CO2. This versatility in gas selection provides the fabricator greater flexibility in choosing both wire and gas. Applications include railcar and earth moving equipment, as well as general structural steel fabrication.
View large imageClassification(s)
AWS A5.20: E71T-1CH8/T-9M-D
Approvals
Seismic Certified "D"
AWS A5.20: E71T-1CH8/T-9M-D
ASME SFA 5.20
CERTIFIED BY C.W.B.- CSA W48
A.B.S.- 3SA,3YSA
D.N.V.- III YMS
L.R.- 3S,3YS(H10)
B.V.- SA3YM(H)
TUV
DEUTSCHE BAHN
Welding Process
FCAW (Flux Core)
Typical Mechanical Properties
As Welded 75% Ar / 25% CO2
Yield Strength
78 ksi, 540 MPa
Tensile Strength
88 ksi, 605 MPa
Elongation in 2"
26%
As Welded CO2
Yield Strength
75 ksi, 515 MPa
Tensile Strength
85 ksi, 585 MPa
Elongation in 2"
26%
Charpy V-Notch Properties
Testing Temperature 0°F (-18°C)
As Welded CO2
43 ft-lb, 58 J
As Welded 75% Ar / 25% CO2
42 ft-lb, 57 J
Testing Temperature -20°F (-29°C)
As Welded CO2
25 ft-lb, 34 J
As Welded 75% Ar / 25% CO2
35 ft-lb, 47 J
Weld Metal Analysis
CO2
C
0.02%
Mn
1.3%
Si
0.5%
P
0.010%
S
0.013%
75% Ar / 25% CO2
C
0.03%
Mn
1.6%
Si
0.6%
P
0.010%
S
0.012%
Deposition Table
| Diameter in (mm) |
Amps | Volts | Wire Feed Speed ipm (cm/min) |
Shielding Gas |
Deposition Rate lb/hr (kg/hr) |
Effcy (%) |
| 0.035 (0.9) | 105 | 24 | 250 (635) | CO2 | 2.8 (1.3) | 85.5 |
| 140 | 25 | 400 (1016) | CO2 | 4.6 (2.1) | 87.0 | |
| 165 | 25.5 | 475 (1206.5) | CO2 | 5.5 (2.5) | 87.5 | |
| 185 | 27 | 550 (1397) | CO2 | 6.3 (2.9) | 87.6 | |
| .045 (1.2) | 192 | 25.5 | 300 (762) | CO2 | 5.5 (2.5) | 79.3 |
| 230 | 27 | 400 (1016) | CO2 | 7.4 (3.3) | 81.8 | |
| 275 | 28.5 | 500 (1270) | CO2 | 9.6 (4.4) | 83.1 | |
| .052 (1.4) | 150 | 23.5 | 150 (381) | CO2 | 3.6 (1.6) | 75.8 |
| 190 | 24 | 200 (508) | CO2 | 4.9 (2.2) | 77.8 | |
| 250 | 25.5 | 300 (762) | CO2 | 7.7 (3.5) | 81.7 | |
| 300 | 27 | 400 (1016) | CO2 | 10.3 (4.7) | 82.5 | |
| 1/16 (1.6) | 195 | 24 | 150 (381) | CO2 | 5.5 (2.5) | 85.0 |
| 290 | 25.5 | 250 (635) | CO2 | 9.2 (4.2) | 86.5 | |
| 325 | 26.5 | 300 (762) | CO2 | 10.9 (4.9) | 85.9 | |
| 352 | 27 | 350 (889) | CO2 | 13.1 (6.0) | 88.1 | |
| 382 | 28.5 | 400 (1016) | CO2 | 14.7 (6.7) | 86.8 |
Full Range Welding Parameters
WFS
ipm
ipm
Volts
Amps
Tip to
Work in
Work in
Gas: CO2
.052"
110-230
23-26
125-235
1/2-5/8
230-340
25-29
235-290
5/8-3/4
340-470
29-31
290-350
3/4-1
Gas: CO2
1/16"
110-200
25-28
165-270
5/8-3/4
200-300
27-30
270-345
3/4-1
300-420
28-32
345-415
1-11/4
Gas: CO2
.035"
220-330
23-25
110-135
3/8-1/2
330-440
24-28
135-160
1/2-5/8
440-550
26-30
160-185
5/8-3/4
Gas: CO2
.042"
150-260
23-26
135-205
1/2-5/8
260-380
25-27
205-230
5/8-3/4
380-520
26-30
230-265
3/4-1
Part Numbers - DUAL SHIELD 7100 ULTRA
| Model / Product Description | Part No. |
| DS 7100 ULT .9X15KG AWS | 428000624 |
| DS 7100 ULT 035X15#PSP | 248001141 |
| DS 7100 ULT 035X33#AWS | 248000622 |
| DS 7100 ULT 045X15#PSP | 248005035 |
| DS 7100 ULT 045X33#AWS | 248000044 |
| DS 7100 ULT 045X33#PSP | 248000747 |
| DS 7100 ULT 045X60#CL | 248000119 |
| DS 7100 ULT 045X600#OMP | 248000267 |
| DS 7100 ULT 052X15#PSP | 248005043 |
| DS 7100 ULT 052X33#AWS | 248000010 |
| DS 7100 ULT 052X60#CL | 248000127 |
| DS 7100 ULT 052X600#OMP | 248000283 |
| DS 7100 ULT 1.2X15KG AWS | 42058800049 |
| DS 7100 ULT 1.2X15KG AWS | 428000046 |
| DS 7100 ULT 1.2X15KG AWS | 428000046-02 |
| DS 7100 ULT 1.2X15KG PSP | 428000749 |
| DS 7100 ULT 1.2X227KG MP | 428000566 |
| DS 7100 ULT 1.2X4.54KG PSP | 428000038 |
| DS 7100 ULT 1.2X4.54KG PSP | 428500029 |
| DS 7100 ULT 1.2X4.5KG PSP | 42058800031 |
| DS 7100 ULT 1.2X4.5KG PSP EU | 428005029 |
| DS 7100 ULT 1.4X4.54KG PSP | 428000061 |
| DS 7100 ULT 1.6X15KG AWS | 428000020 |
| DS 7100 ULT 1.6X27.22KG CL | 428000103 |
| DS 7100 ULT 1.6X4.54KG PSP | 428000087 |
| DS 7100 ULT 1/16X33#AWS | 248000028 |
| DS 7100 ULT 1/16X60#CL | 248000101 |
| DS 7100 ULT 1/16X600#OMP | 248000291 |
