Welding
Non-Ferrous
Metals
Treating
Welding
Cast Iron
Welding
Ferrous
Metals
13
Once the weld has been completed, reheat
the entire weld with the torch until it glows faintly. Then place the
welded specimen between sheets of asbestos
paper to allow it to cool as slowly as possible. After
the weld has cooled completely, wire brush the surface of the weld on both sides,
and examine it carefully. Note
particularly the appearance of the underside. If thorough fusion between the bottom
edges of the vee has not been
obtained, the defect can be clearly seen. The bottom of a good weld will show
little round beads of weld metal
protruding through. Test
your weld by clamping the specimen in a large vise, with the centerline of the
weld flush with the tip of the jaws.
Strike the upper part of the specimen with a heavy hammer until the part breaks.
If you have made a good weld,
the break will probably occur in the base metal, not in the weld. If it breaks
through the weld, examine the fracture
carefully for inclusions, gaps, or blowholes. If the break occurs in the base
metal, remove the specimen from
the vise, nick it with a hacksaw, on both sides of the weld zone, then return
it to the vise and break it across the
weld. Examine the fractured weld metal carefully to see whether it appears sound,
with no slag or oxide inclusions
or blowholes.