Introduction
Labor &
Overhead
Material
Calculation
Sample Cost

 

 

 

Variations-
Metal
Transfer
Equipment
Power
Supply
Shielding
Gases
Wire
Electrodes
Safety
Welding
Techniques
Welding
Conditions
Economics
Weld
Defects
Mig Spot
Welding
Tables

 

8 Continued on next page... Cost Comparison: Mig and Shielded Metal Arc Horizontal Fillet – 1/4” Leg Size Required Information: 1/16” dia. wire 3/16”  E-6024 Spray Arc Mig Shielded Metal Arc Labor hourly rate + Overhead $15 $15 Arc travel speed (inches per 18 15 min) (Table 8-2) (45.72 cm/min) (38. 1 cm/min) Operating duty cycle 60% 30% Pounds of weld metal required per foot .141 (.21 kg/m) .141 (.21 kg/m) Electrode and wire price per pound .60 (.79/kg)* .50 (.35/kg)* Deposition efficiency 95% 65% Ar-5% 02 gas flow rate 50 (1415.7 1/hr) Ar-5% 02 cost per cubic feet .075 (.0015/1) + Using this cost information, the costs can be determined.