Introduction
Quality
Joint Design
Assurance
Low Carbon
Mild Steel
Stainless
Steel
Aluminum
Copper

 

 

 

Variations-
Metal
Transfer
Equipment
Power
Supply
Shielding
Gases
Wire
Electrodes
Safety
Welding
Techniques
Welding
Conditions
Economics
Weld
Defects
Mig Spot
Welding
Tables

 

14 The back hand will yield a bead that is more convex and heavily oxidized. Vertical-up welding is also the recommended method for copper. The weld should be deposited as straight stringers or with a small weaving technique. Wide weaving patterns should be avoided. The vertical-down technique may be used for thin materials (under 1/4 in. (6.4mm) thick) but lack of fusion defects are very likely to occur. Unlike all the other materials mentioned, welding in the overhead position is extremely difficult, although possible. When it is accomplished, the bead shape and wetting are very poor. This type of welding should be avoided if at all possible. Representative welding conditions for copper materials appear in Table 8-5. Figures 8-10 and 8-11 show accurate burn-off characteristics for various size copper and silicon-bronze wires and Figures 8-12 and 8-13 show deposition rates for these wire feed speeds. Figure 8-10 - Burn-Off Characteristics - Deoxidized Copper Wire Continued on next page...