Process
Description
Equipment
Shear
Consumables
Requirements
Welding
Strength
Conditions

 

 

 

Variations-
Metal
Transfer
Equipment
Power
Supply
Shielding
Gases
Wire
Electrodes
Safety
Welding
Techniques
Welding
Conditions
Economics
Weld
Defects
Mig Spot
Welding
Tables

 

4 EQUIPMENT REQUIREMENTS Most mig welding controls are now being produced with the necessary timing devices to control arc duration, shielding gas flow, and ”anti-stick.” The arc duration timer controls the amount of time the arc will actually be maintained. Accuracy of timing to within +1 cycle (.017 sec.) and range adjustment up to two seconds time is desirable. The post-flow timer is needed to regulate the gas flow after the arc has been broken. It is important that the spot weld be shielded during the solidification time. Adjustment of an ”anti-stick” timer keeps the power supply on briefly after the wire feed motor is shut off and allows the wire electrode to burn back to a predetermined length. This prevents the end of the wire from freezing in the weld puddle when the weld is completed. The only other addition to the welding system is a different shielding gas nozzle. As shown in Figure 11-4, this nozzle is longer than that normally used for continuous mig welding. This longer cup is necessary because the weld is made inside the cup. The slots are required to allow hot gases to escape. Spot welding cups are also available in different sizes. As the thickness of the sheets to be welded increases, the weld size will increase, and the shielding cup size should also be increased. Continued on next page...