29 Spoolarc Deposition and Efficiency Data for MIG Welding Wires Deposition Rate lbs./hr (kg/hr) Electrode 98% Ar 75% Ar Straight Diameter 2% O2 25% CO2 CO2 in. (mm) Amps *98% Eff. *96% Eff. *93% Eff. .030    (0.8) 75 2.0 (0.91) 1.9 (0.86) 1.8 (0.82) 100 2.6 (1.18) 2.6 (1.18) 2.5 (1.13) 150 4.1 (1.86) 4.0 (1.81) 3.9 (1.77) 200 6.8 (3.08) 6.7 (3.04) 6.5 (2.95) .035    (0.9) 80 2.2 (1.00) 2.1 (0.95) 2.0 (0.91) 100 2.7 (1.22) 2.7 (1.22) 2.6 (1.18) 150 4.2 (1.90) 4.1 (1.86) 4.0 (1.81) 200 6.2 (2.81) 6.0 (2.72) 5.9 (2.68) 250 9.0 (4.08) 8.8 (3.99) 8.6 (3.90) .045    (1.2) 100 2.1 (0.95) 2.0 (0.91) 1.9 (0.86) 125 2.8 (1.27) 2.8 (1.27) 2.7 (1.22) 150 3.6 (1.63) 3.5 (1.59) 3.4 (1.54) 200 5.6 (2.54) 5.5 (2.49) 5.3 (2.40) 250 7.8 (3.58) 7.6 (3.45) 7.4 (3.36) 300 10.2   (4.63) 10.0 (4.53) 9.7 (4.40) 350 13.2   (5.99) 12.9 (5.85) 12.5 (5.67) 1/16    (1.6) 250 6.5 (2.95) 6.4 (2.90) 6.2 (2.81) 275 7.7 (3.49) 7.6 (3.45) 7.3 (3.31) 300 9.0 (4.08) 8.8 (3.99) 8.5 (3.86) 350 11.3   (5.13) 11.0 (4.99) 10.7 (4.85) 400 14.0   (6.35) 13.7 (6.21) 13.3 (6.03) 450 17.4   (7.89) 17.1 (7.76) 16.5 (7.48) *Use this figure as the deposition efficiency in the weld metal cost per lb. (kg) calculations.
Covered
Electrodes
Stainless
Steel
Products
Solid Wire
& Rod
Products
ESAB
TIG & MIG
Wires
Cored
Wire
Products
Submerged
Arc
Products
Hard-
surfacing
Products
Calculations
Filler Metals
ASTM
Steels
Conversion
Tables
Spoolarc
MIG Wires
AWS Specs
A5.18 & A5.28