© COPYRIGHT 2000 THE ESAB GROUP, INC. LESSON IX 9.8   AMORTIZATION OF EQUIPMENT COSTS Calculations show that you can save $7.00 per pound of deposited weld metal by switching from E7018 electrodes and the SMAW process to an ER70S0-3 solid wire using the GMAW process.  However, the cost of the necessary equipment (power source, wire feeder and gun) is $2,800.  How long will it take to amortize or regain the cost of the equipment knowing that the deposition rate of the ER70S-3 is 7.4 lbs/hr and the operating factor of the GMAW process is 50%?  The formula is: Equipment Cost $ Savings/Lb (Deposition Rate x Operating Factor) = Man Hrs ÷ 400   ÷   3.7 = Man Hrs Substituting the values in the formula: 2,800 7.00      ÷ (7.4 x .50) = Man Hrs If we divide 108 into eight hour days (108 ÷ 8 = 13.5) the deposited weld metal savings of one man working an eight hour day for 13-1/2 days will pay for the cost of the equipment.





Lesson 1
The Basics of Arc Welding
Lesson 2
Common Electric
Arc Welding Processes
Lesson 3
Covered Electrodes for Welding
Mild Steels
Lesson 4
Covered Electrodes for Welding Low Alloy Steels
Lesson 5
Welding Filler Metals for Stainless Steels
Lesson 6
Carbon & Low Alloy
Steel Filler Metals -
GMAW,GTAW,SAW
Lesson 7
Flux Cored Arc Electrodes Carbon Low Alloy Steels
Lesson 8
Hardsurfacing Electrodes
Lesson 9
Estimating & Comparing Weld Metal Costs
Lesson 10
Reliability of Welding Filler Metals
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