© COPYRIGHT 1999 THE ESAB GROUP, INC. LESSON I, PART A elements are added  to improve strength and toughness, to decrease or increase the response to heat treatment, and to retard rusting and corrosion.  Low alloy steel is gener- ally defined as having a 1.5% to 5% total alloy content.  Common alloying elements are manganese, silicon, chromium, nickel, molybdenum, and vanadium.  Low alloy steels may contain as many as four or five of these alloys in varying amounts. 1.2.2.1 Low alloy steels have higher tensile and yield strengths than mild steel or carbon structural steel.  Since they have high strength-to-weight ratios, they reduce dead weight in railroad cars, truck frames, heavy equipment, etc. 1.2.2.2 Ordinary carbon steels, that exhibit brittleness at low temperatures, are unreliable in critical applications.  Therefore, low alloy steels with nickel additions are often used for low temperature situations. 1.2.2.3 Steels lose much of their strength at high temperatures.  To provide for this loss of strength at elevated temperatures, small amounts of chromium or molybdenum are added. 1.2.3 High Alloy Steel - This group of expensive and specialized steels contain alloy levels in excess of 10%, giving them outstanding properties. 1.2.3.1 Austenitic manganese steel contains high carbon and manganese levels, that give it two exceptional qualities, the ability to harden while undergoing cold work and great toughness.  The term austenitic refers to the crystalline structure of these steels. 1.2.3.2 Stainless steels are high alloy steels that have the ability to resist corrosion.  This characteristic is mainly due to the high chromium content, i.e., 10% or greater.  Nickel is also used in substantial quantities in some stainless steels. 1.2.3.3 Tool steels are used for cutting and forming operations.  They are high quality steels used in making tools, punches, forming dies, extruding dies, forgings and so forth. Depending upon their properties and usage, they are sometimes referred to as water hardening, shock resisting, oil hardening, air hardening, and hot work tool steel. 1.2.3.4 Because of the high levels of alloying elements, special care and practices are required when welding high alloy steels.

 

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Lesson 1
The Basics of Arc Welding
Lesson 2
Common Electric
Arc Welding Processes
Lesson 3
Covered Electrodes for Welding
Mild Steels
Lesson 4
Covered Electrodes for Welding Low Alloy Steels
Lesson 5
Welding Filler Metals for Stainless Steels
Lesson 6
Carbon & Low Alloy
Steel Filler Metals -
GMAW,GTAW,SAW
Lesson 7
Flux Cored Arc Electrodes Carbon Low Alloy Steels
Lesson 8
Hardsurfacing Electrodes
Lesson 9
Estimating & Comparing Weld Metal Costs
Lesson 10
Reliability of Welding Filler Metals