© COPYRIGHT 1999 THE ESAB GROUP, INC. LESSON I, PART B





Lesson 1
The Basics of Arc Welding
Lesson 2
Common Electric
Arc Welding Processes
Lesson 3
Covered Electrodes for Welding
Mild Steels
Lesson 4
Covered Electrodes for Welding Low Alloy Steels
Lesson 5
Welding Filler Metals for Stainless Steels
Lesson 6
Carbon & Low Alloy
Steel Filler Metals -
GMAW,GTAW,SAW
Lesson 7
Flux Cored Arc Electrodes Carbon Low Alloy Steels
Lesson 8
Hardsurfacing Electrodes
Lesson 9
Estimating & Comparing Weld Metal Costs
Lesson 10
Reliability of Welding Filler Metals
1.9.3.1.1   The transformer type produce only alternating current.  They are commonly called "Welding Transformers."  All AC types utilize single-phase primary power and are of the constant current type. 1.9.3.1.2   The rectifier types are commonly called "Welding Rectifiers" and produce DC or, AC and DC welding current.  They may utilize either single phase or three phase input power.  They contain a transformer, but rectify the AC or DC by the use of selenium rectifiers, silicon diodes or silicon controlled rectifiers.  Available in either the constant current or the constant voltage type, some manufacturers offer units that are a combination of both and can be used for coated electrode welding, non-consumable electrode welding and for welding with solid or flux cored wires. 1.9.3.2 Rotating Types - Rotating type power sources may be divided into two classifi- cations: 1. Motor-Generators 2. Engine Driven 1.9.3.2.1   Motor-generator types consist of an electric motor coupled to a generator or alternator that produces the desired welding power.  These machines produced excellent welds, but due to the moving parts, required considerable maintenance.  Few, if any, are being built today. 1.9.3.2.2   Engine driven types consist of a gasoline or diesel engine coupled to a generator or alternator that produces the desired welding power.  They are used extensively on jobs beyond commercial power lines and also as mobile repair units.  Both rotating types can deliver either AC or DC welding power, or a combination of both.  Both types are available as constant current or constant voltage models. 1.9.4 Power Source Controls - Welding power sources differ also in the method of controlling the output current or voltage.  Output may be controlled mechanically as in machines having a tapped reactor, a moveable shunt or diverter, or a moveable coil.  Elec- trical types of controls, such as magnetic amplifiers or saturable reactors, are also utilized and the most modern types, containing silicon controlled rectifiers, give precise electronic control. 1.9.4.1 A detailed discussion of the many types of welding power sources on the market today is much too lengthy a subject for this course, although additional information on the type of power sources for the various welding processes will be covered in Lesson II. 1.9.4.2 Excellent literature is available from power source manufacturers, however, and should be consulted for further reference.

 

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