© COPYRIGHT 1999 THE ESAB GROUP, INC. LESSON I, PART A





Lesson 1
The Basics of Arc Welding
Lesson 2
Common Electric
Arc Welding Processes
Lesson 3
Covered Electrodes for Welding
Mild Steels
Lesson 4
Covered Electrodes for Welding Low Alloy Steels
Lesson 5
Welding Filler Metals for Stainless Steels
Lesson 6
Carbon & Low Alloy
Steel Filler Metals -
GMAW,GTAW,SAW
Lesson 7
Flux Cored Arc Electrodes Carbon Low Alloy Steels
Lesson 8
Hardsurfacing Electrodes
Lesson 9
Estimating & Comparing Weld Metal Costs
Lesson 10
Reliability of Welding Filler Metals
1.7.11 Columbium - Columbium is used in austenitic stainless steel to act as a stabi- lizer.  Since the carbon in the stainless steel decreases the corrosion resistance, a means of making carbon ineffective must be found.  Columbium has a greater affinity for carbon than chromium, leaving the chromium free for corrosion protection. 1.7.12 Tungsten - Tungsten is used in steel to given strength at high temperatures. Tungsten also joins with carbon to form carbides that are exceptionally hard, and therefore have exceptional resistance to wear. 1.7.13 Vanadium - Vanadium helps keep steel in the desirable fine grain condition after heat treatment.  It also helps increase the depth of hardening and resists softening of the steel during tempering treatments. 1.7.14 Nitrogen - Usually, efforts are made to eliminate hydrogen, oxygen and nitrogen from steel because their presence can cause brittleness.  Nitrogen has the ability to form austenitic structures; therefore, it is sometimes added to austenitic stainless steel to reduce the amount of nickel needed, and therefore, the production costs of that steel. 1.7.15 Alloying Elements Summary - It should be understood that the addition of elements to a pure metal may influence the crystalline form of the resultant alloy.  If a pure metal has allotropic characteristics (the ability of a metal to change its crystal structure) at a specific temperature, then that characteristic will occur over a range of temperatures with the alloyed metal.  The range in which the change takes place may be wide or narrow, depending on the alloys and the quantities in which they are added.  The alloying element may also effect the crystalline changes by either suppressing the appearance of certain crystalline forms or even by creating entirely new forms.  All these transformations induced by alloying elements are dependent on heat input and cooling rates.  These factors are closely controlled at the steel mill, but since the welding operation involves a nonuniform heating and cooling of metal, special care is often needed in the welding of low and high alloy steel.

 

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