© COPYRIGHT 1999 THE ESAB GROUP, INC. LESSON I, PART A





Lesson 1
The Basics of Arc Welding
Lesson 2
Common Electric
Arc Welding Processes
Lesson 3
Covered Electrodes for Welding
Mild Steels
Lesson 4
Covered Electrodes for Welding Low Alloy Steels
Lesson 5
Welding Filler Metals for Stainless Steels
Lesson 6
Carbon & Low Alloy
Steel Filler Metals -
GMAW,GTAW,SAW
Lesson 7
Flux Cored Arc Electrodes Carbon Low Alloy Steels
Lesson 8
Hardsurfacing Electrodes
Lesson 9
Estimating & Comparing Weld Metal Costs
Lesson 10
Reliability of Welding Filler Metals
are index numbers.  The 77 and 79 refer to the year that the standards for these steels were originally adopted or the date of their latest revision. 1.3.0.5 The ASTM designation may be further subdivided into Grades or Classes.  Since many standards for ferrous metals are written to cover forms of steel (i.e., sheet, bar, plate, etc.) or particular products fabricated from steel (i.e., steel rail, pipe, chain, etc.), the user may select from a number of different types of steel under the same classification.  The different types are than placed under grades or classes as a way of indicating the differences in such things as chemistries, properties, heat treatment, etc.  An example of a full designation is A285-78 Grade A or A485-79 Class 70. 1.3.0.6 The American Society of Mechanical Engineers (ASME) maintains a widely used ASME Boiler and Pressure Vessel Code.  The material specification as adopted by the ASME is identified with a prefix letter “S”, while the remainder is identical with ASTM with the exception that the date of adoption or revision by ASTM is not shown.  Therefore, a common example of an ASME classification is SA 387 Grade 11, Class 1. 1.4 CRYSTALLINE STRUCTURE OF METALS When a liquid metal is cooled, its atoms will assemble into a regular crystal pattern and we say the liquid has solidified or crystallized.  All metals solidify as a crystalline material.  In a crystal the atoms or molecules are held in a fixed position and are not free to move about as are the molecules of a liquid or gas.  This fixed position is called a crystal lattice.  As the temperature of a crystal is raised, more thermal energy is absorbed by the atoms or molecules and their movement increases.  As the distance between the atoms increases, the lattice breaks down and the crystal melts.  If a lattice contains only one type of atom, as in pure iron, the conditions are the same at all points throughout the lattice, and the crystal melts at a single temperature (see Figure 1). FIGURE 1 4000 3000 2000 1000 TIME SOLID-LIQUID TRANSFORMATION, PURE IRON LIQUID 2795°F SOLID

 

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