© COPYRIGHT 2000 THE ESAB GROUP, INC.
TABLE OF CONTENTS
LESSON
X
RELIABILITY
OF
WELDING
FILLER
METALS
Section Nr.
Section Title
Page
10.1
INTRODUCTION
......................................................................................
1
10.2
CODES, SPECIFICATIONS, AND STANDARDS
..............................
1
10.3
THE AMERICAN WELDING SOCIETY
................................................
2
10.3.1
AWS Filler Metal Specifications ...............................................................
2
10.3.2
AWS Structural Code - Steel ....................................................................
3
10.4
THE AMERICAN SOCIETY FOR TESTING AND MATERIALS
......
4
10.5
AMERICAN SOCIETY OF MECHANICAL ENGINEERS
..................
4
10.6
SHIP CLASSIFICATION SOCIETIES
...................................................
5
10.6.1
The American Bureau of Shipping ...........................................................
5
10.6.2
Lloyd’s Register of Shipping .....................................................................
7
10.6.3
Det Norske Veritas ....................................................................................
7
10.7
MILITARY SPECIFICATIONS
.................................................................
8
10.8
STATE HIGHWAY ELECTRODE CERTIFICATION
...........................
9
10.9
TESTING PROCEDURES
......................................................................
9
10.9.1
Chemical Composition Analysis Test ......................................................
10
10.9.2
Soundness Test, All-Weld-Metal Tension Test and Impact Test ............
10
10.9.3
Coating Moisture Test ................................................................................
13
10.9.4
Guided Bend Tests ....................................................................................
13
10.9.5
Ferrite Test ..................................................................................................
15
10.9.6
Fillet Weld Test ...........................................................................................
16
10.10
CERTIFICATION OF ELECTRODES
...................................................
17
10.10.1
Typical Properties Certification ................................................................
17
10.10.2
Actual Certifications ...................................................................................
17
10.11
QUALITY ASSURANCE
.........................................................................
19
Appendix A - TEST QUESTIONS
..................................................................................
26
Lesson 1
The Basics of Arc Welding
Lesson 2
Common Electric
Arc Welding Processes
Lesson 3
Covered Electrodes for Welding
Mild Steels
Lesson 4
Covered Electrodes for Welding Low Alloy Steels
Lesson 5
Welding Filler Metals for Stainless Steels
Lesson 6
Carbon & Low Alloy
Steel Filler Metals -
GMAW,GTAW,SAW
Lesson 7
Flux Cored Arc Electrodes Carbon Low Alloy Steels
Lesson 8
Hardsurfacing Electrodes
Lesson 9
Estimating & Comparing Weld Metal Costs
Lesson 10
Reliability of Welding Filler Metals
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