10 All-State No. 509 Strongset® High Strength, Low Temperature Solder Torch, Furnace or Induction Application General Characteristics All-State No. 509 Strongset® solder is a cadmium and zinc alloy of outstanding strength and corrosion resistance. It has exceptional wetting and flow characteristics, even on anodized aluminum and resists galvanic corrosion. Typical Applications Refrigeration, air conditioning and aircraft industries. Repairs aluminum radiators, zinc base die castings and joins various ferrous and nonferrous metal combinations (except magnesium). It is ideal for components subjected to constant elevated temperatures (as high as 350°F (177°C)) and where continual vibration is encountered. Excellent for joining aluminum to copper. Qualities Tensile strength —up to 29,100 psi (20.46 kgs/mm2) Solidus —509°F (265°C) Liquidus —509°F (265°C) Corrosion resistance       —excellent Color match   —good on aluminum and zinc alloys Procedures Thoroughly clean joint area. For high strength joints, a tight fit up must be maintained. Use a soft carburizing flame to heat the parts to about 550°F (288°C); dip All-State® No. 509 Solder in All-State® No. 509 Flux and apply to the joint until flow is complete and let cool. Solder and flux may be preplaced but heat rapidly and indirectly to prevent burning the flux. All-State Duzall® Flux may be used when soldering materials other than the white metals. Remove all flux residue with hot water and brush.
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