25 All-State® No. 26 Copper Electrode for Welding Copper and Overlaying Steel DC Reverse Polarity—Flat Position General Characteristics High purity copper deposits on copper base alloys and smooth, easy flowing deposits on iron base metals are easily obtained with this electrode. Typical Applications For fabricating deoxidized, oxygen free and electrolytic tough pitch copper. It can also be used to join copper to mild steel or to overlay steel. High electrical conductivity and corrosion resistance equal to pure copper will be produced with this electrode. Ideal for repair or fabrication of bus bars, copper encased steam kettles, and copper heat exchange units. Qualities Tensile strength—up to 35,000 psi (24.61 kgs/mm2) Hardness—25 to 40 Rockwell F Color match—good on copper Procedures Base metal to be welded must be clean and free of oxides. Preheat is very important and the proper temperature range should be closely maintained to obtain a sound, porosity-free weld deposit. Heat copper alloys 400°-700°F (204°-371°C) (with the exception of silicon bronze which should not be heated above 150°F (66°C). Pure copper should be preheated 800°-1000°F (427°-538°C). Due to heat dissipation, wider groove angles and root openings are required than with steel alloys. Peening is not necessary but will help to reduce stresses and distortion.
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