15
Important
Info
Cast Iron
Alloys
Tool Steel
Electrodes
Nickel
Alloys
Nickel
Silver
Alloys
Copper
Alloys
Aluminum
Alloys
Silver
Alloys
Steel
Alloys
Metal
Removal
Electrodes
Hardfacing
Alloys
Misc.
Alloys
Packaged
Products
All-State
Fluxes
Safety
Appendices
*Phosphor Bronze “C”—Bare Filler Wire Tungsten Inert Gas or Carbon Arc Application General Characteristics A bare filler material used for TIG and carbon arc brazing and welding. Typical Applications Recommended for high strength welds on phosphor bronze materials. All-State® Phosphor Bronze “C” can also be used to join copper and brasses. It is commonly used as an overlay on cast iron or steel and to join dissimilar metals. Superior for maintenance repair and fabrication of valve bodies, seats, bearings, bushings, gears, propellers, impeller blades and housings. Qualities Tensile strength —up to 65,000 psi (45.71 kgs/mm2) Yield strength —up to 37,000 psi (26.02 kgs/mm2) Elongation in 2" —42 to 50% Hardness —80 to 100 BrineIl (500 kg. load) Meets specifications—AWS A5.6, ECuSn-C Procedures Bare metal must be clean and free of all moisture. Do not let wire come in contact with moisture as this will cause porosity. Preheat copper base metals to 700°F (371°C); phosphor bronze to 450°F (232°C). In TIG welding, a preheated base metal should be joined using a water cooled TIG torch. These temperatures must be maintained during welding and between passes. No preheat is necessary when applying to thin copper sections or ferrous metals. Stringer beads are recommended to help reduce hot-short cracking. Argon, or 75% helium and 25% argon are preferred as shielding gases. A mixture gives better penetration on heavy sections.