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1 All-State® No. 3 General Purpose Cast Iron Rod Torch Application General Characteristics A high quality cast iron torch alloy that has superior welding qualities over other cast iron welding rods. This alloy will flow out at a lower temperature without melting the base metal; this quality gives the weld greater strength with less carbon enbrittlement. Typical Applications Commonly used for maintenance and production welding of both heavy and light castings. It is extensively used for repairing cracks and breaks, filling surface defects and building up worn or missing parts where highest quality work is required and a machinable deposit is a must. Machine bases, equipment parts, cylinder heads, blocks, manifolds, motor and gear housings are only a few applications of All-State® No. 3. Qualities Tensile strength—up to 45,000 psi (31.65 kgs/mm2) Hardness—175 to 225 BrineIl Color match—good Working temperature—1500°F (816°C) Procedures Remove all scale, rust, dirt and grease. Use All-State® Chamfer Rod or other means to vee out joint to 80 degrees. Preheat casting to 800°F (427°C). A large tip with a neutral flame should be used. Hold torch so that inner cone is 1/8" (3.2mm) to 1/4" (6.4mm) from base metal, continue to heat until an area about 1" in diameter turns a dull red; dip heated end of rod into All-State® No. 5 flux and apply a small amount of alloy. Flow each deposit out continuing to add alloy and flux. Each pass should not be more than 1/4" (6.4mm) thick. Continue welding until job has been completed. Allow to cool slowly by covering with an insulating material.